This thread got me thinking about this a while back. I did some tinkering and I think I’m on to something, but haven’t assembled anything to field test it on yet. Rather than sit on it until that day comes, I thought I’d share my findings so far.
It’s a ring buckle.


I tested two different sizes of aluminum washers. They’re actually sealing washers, or aluminum gaskets, used in hydraulic lines. They’re a standard spec., AN901-6A and AN901-8A. I ordered from https://www.aircraftspruce.com/catalog/appages/an901.php, around $0.50/ea., weighing 0.6g – 0.7g ea. Since you need two, that makes them about the same weight as a Lineloc (1.3g), but ~$1 instead of ~$0.35.
That’s 1/2″ grosgrain. The orange cord loop is to release the buckle when under load. I tested them to approaching body weight, and they probably would have held my 200 lbs, but the soft aluminum washers started to deform.

Even all bent, they still worked as they did when flat and never slipped. The small ones were, not surprisingly, stiffer than the larger, but otherwise they worked about the same. I haven’t tested a Lineloc 3 to full body weight – I think it’d slip before I got close.
Advantages of washers in a ring buckle? This won’t crack as plastic can, especially when cold. If a line should freeze, this will probably be easier to free because it’s two separate parts that can be pried open. These showed zero slippage as I weighted them; the horizontal ridges of the ribbon have a very positive engagement with the metal edges of the washers.
Disadvantages: price; if you find something strong enough to withstand body weight, it will probably be heavier; if you need to loosen them, you can’t really adjust in that direction – they pretty much pop wide open all at once; only time will tell if this wears out the ribbon. My crampons use these for buckles, but the washers are steel, and the webbing is pretty burly, but still 1/2″.
If you want to tinker with this, you might try melting a small hole (hot nail) in the center of the fixed ribbon loop maybe a half inch from the washer and routing the release cord loop through that to keep it from floating around as you operate the buckle.















