Prudence in selecting quality cells
A good quality charger
Good quality devices
Supervised charging
Basic common sense
– a quality cell can be a fake, the reseller might not even know themselves …
http://budgetlightforum.com/node/32793
– quality chargers are faked as well … think it only happens in china? … well china sells on the internet as well !!!
https://www.youtube.com/watch?v=098SLzIyWyI&x-yt-ts=1421914688&x-yt-cl=84503534
– even reputable manufacturers can have recalls of li-on chargers/battery packs … who is doing the recalls for some of these "internet only chinese brands" ?
The battery packs can overcharge, overheat, bulge and melt the battery pack’s enclosure, posing a fire hazard and risk of property damage.
http://www.cpsc.gov/en/Recalls/2015/Goal-Zero-Recalls-Battery-Packs/
– even folks who should know better make mistakes … common sense or not, anyone can have a brain fart
As embarrassing as this is, I've decided to post this so others don't make the same mistake I did.
Early Sunday morning I ran out to grab my 4 year old a bagel. I threw my Provari in my pocket, then started heading for the door. I then remembered that I vaped a lot the night before and didn't want the battery to die on me while I drove. So I turned around and quickly pulled a fully charged spare out of my charger and threw it in my pocket. I got in my car and dropped my keys in my cup holder.
When I got to the bagel place, I picked up my keys and put them in my pocket – the same pocket that my loose spare battery was in. This was all it took. My keys landed in such a way that they completed the positive to negative connection – shorting the battery.
As I stood in line half awake, I started feeling something . First I thought I got stung, then I thought I was on fire. I still had no idea what was going on so I put my hand in my pocket and instantly burned my finger. Luckily it wasn't that bad. The plastic melted from the outside all over my keys. Then I heard and felt a slight "pop". I grabbed some napkins and pulled out everything quickly – here's what the battery looked like:
http://www.e-cigarette-forum.com/forum/general-vaping-discussion/447311-how-my-high-drain-18650-battery-exploded-warning-all.html
– as to water … in another thread i issues a friendly challenge for folks to try changing the bats on their aluminum single cell headlamp in the shower blindfolded to simulate changing the bats in the rain (cannot seek nice and try shelter in a storm one belays/rappels in the dark ) … im not going to suggest you try it with a li-on loose bat light as many of these lights have the electronics exposed when the battery compartment is open … but it is likely a bad idea to have a wet battery and electronics … should you be brave enough to try it, do so at your own risk !!!
for a "waterproof" case … i use this, everyone here recognizes these match stick cases … just be aware that if the bat needs to vent there is a KABOOM risk … same as in yr IPX8 waterproof lights … at least its not an explosion in an aluminum tube though!!!

as a parting note before i go climbing today … would like to leave BPL some "advice" on chargers in general … this is especially relevant IMO as some of you might use USB chargers for your new shiny li-on packs/devices
http://www.iol.co.za/scitech/technology/gadgets/how-safe-is-your-phone-charger-1.1690485
On first examination the small white plug that arrived in bubble wrap in the post appeared perfectly innocuous.
Hundreds of thousands of devices much like it are currently plugged into sockets in offices, children’s bedrooms, living rooms and kitchens around the country, powering up mobile phones — of which 30 million are sold in the UK each year.
But the bang that resounded, with a puff of black smoke, moments after new mother Katie Vines plugged this device into her bedroom wall was anything but harmless.
So powerful was the explosion, that the charger actually split in two and left a large, sooty circle around the socket.
This wasn’t a one-off, however: it would go on to happen a second time with an identical device. The thought of what could have been still makes care assistant Katie, who lives in Bristol with partner Chris Smitherman and their 19-month-old daughter Aimee, shudder.
The incident, last November, has taken on particularly chilling significance since it emerged that a fire that killed three generations of one family last month, including a nine-week-old baby, was probably caused by a faulty charger.
….
While the chargers which are supplied with branded electronic goods are made to the highest standard and are no cause for concern, it’s cheap, unauthorised, “unbranded” chargers — the type usually bought on the internet, from market stalls or abroad, rather than from reputable shops and suppliers — that can be hazardous.
Product safety manager Steve Curtler warns: “It’s driven by demand. People want multiple chargers to keep their lives going, one for home, one to take on holiday . . . When you can see one for £5 it seems worth taking the risk — at least that’s how it seems at the time.”
Unsafe devices are often made in China for as little as 3p. There have even been allegations that manufacturers may submit well-engineered products for testing, only to remove non-essential components to reduce costs — thereby increasing the risk of disastrous malfunctions.
….
But venture online and there are all manner of deals to be found. An iPhone 5 mains adaptor can be picked up for as little as ÂŁ3.69. For less than ÂŁ5 you can also add an in-car charger. The same goes for devices which are compatible with Samsung, BlackBerry and Nokia phones.
It was this price discrepancy that drove Katie Vines, 33, to buy a cheap charger online last year. Her branded iPhone charger had broken and she wanted to buy a replacement.
“Aimee was only about three months old and I was on maternity leave, so we didn’t have a great deal of income,” she says. “The branded products were quite expensive, so I decided to look online and found a charger being sold for about £4. The seller had good ratings and seemed to be in the UK, so I decided to buy it.”
When the charger arrived, it looked entirely safe. Katie thought nothing of popping it into her bedroom wall, a few feet from her daughter’s cot, attaching her phone, and walking into the bathroom, leaving partner Chris changing their baby’s nappy.
“I’d only just got to the bathroom when I heard a huge bang and ran back into the bedroom,” says Katie. “The charger had exploded and was practically fused to the wall.”
Putting the experience down to bad luck, Katie contacted the seller, who apologised and dispatched a replacement charger. She was stunned when exactly the same thing happened. This time, it was in her living room wall and the plug itself blew apart.
“I was naive buying something off the internet because it was cheap. I thought if it had happened once, it wouldn’t happen again. But the damage could have been so much worse.
….
The Mail found multiple reports from around the country of house fires being attributed to an issue with a mobile phone battery or charging device in the last month alone.
Only days ago, mother-of-two Julie Swift, of Bearsted, in Kent, was woken by a flash and a “bang” from her mobile. She had been charging it with a cheap plug purchased online while she lay sleeping in bed.
While the explosion tripped all the electrics in the house, fortunately it caused no damage.
“I still charge my phone overnight now, but only with an official Apple charger and not near my head,” says Julie, 48. “I feel very lucky that this happened to me and not to my 12-year-old daughter.”
Fire chiefs confirm that the problem is growing.
so dont cheap out folks !!!
mark …
remember that folks just like yr mum might be on BPL … while on BPL we are all "elite" level backpackers …. many of us might be pretty new to the li-on loose bats, not "experts" in electronics and safe handling procedures, and we all make mistakes
remember a protected bat costs 2$ more and weights 3g more .. and for normal use theres no real disadvantage
anyways back to our regular scheduled irrational KABOOM scarefest after i do a few laps at the crag ….