Regarding weight, the first batch of the X-Mid came in heavier than spec (28oz, 790g) at about 29 – 29.5 oz (820 – 840g) primarily because the fabric we were prototyping with wasn’t exactly the same as actual production fabric. It was very similar (e.g. also a sil/PEU 20D poly) but apparently slightly lighter per yard. Since then we’ve shaved off about 1.7oz (50g) to get the weight down to about 27.5oz (780g).
That occurred through a wide range of small tweaks, including:
– switched to different tensioners that work on smaller cord and then switched to lighter 1.5mm cord (from 2.5mm) throughout. We use the 1.5mm to connect the inner to the fly, for the peak guylines, and corner guylines. That ended up being too thin for the corners, so we have switched the corners back to 2.5mm (which holds very well – about 2x as strong as 2.5mm in LineLoc3’s) but those cords were short anyways to most of the weight savings are still there.
– The fabric used for the original production run was slightly heavier than all other batches of that fabric we’ve gotten since. The X-Mid has no struts, poles etc, so the fabric is the vast majority of the weight, where a slight change of 1-2g/m2 can be half an ounce on the tent.
– new corner guyout design is stronger, better pitching, and lighter because it eliminates the webbing. While they don’t look like much at first glance, this guyout design is based on first principles (from rock climbing) to automatically equalize the load down the two seams of the tent. Each piece of grosgrain wraps under and up the opposite seam, to cradle the tensioner in an X which can slide slightly to equalize the load if the stake isn’t quite square to the tent. This makes it stronger, lighter, and also better pitching. From a first principles/basic physics/efficient use of materials standpoint, this is likely the best engineered guyout on any tent.
