Alrighty, then. Bob thought I should have a cozy, so I made this out of 3/16″ carbon felt (and duct tape). It’s a simple ring that I can slip onto the canister, and a separate felt disk to be the base insulator.

In the interest in again combining concepts, the next photo shows the cozy, an EN 400 cup, a cookie cup lid (this time with perforations), and a hand warmer. Can you see where I’m going with this?

The hand warmer fits nicely in the canister’s bottom concavity with the lid placed. The felt base will sit inside the cup.


Since the hand warmer needs a minimal bit of oxygen to function, I thought that the carbon felt would offer that, whereas closed cell foam wouldn’t. The felt also is a good insulator, and so is titanium, to some degree. Here’s the assembled setup:

This arrangement also allows the use of a copper heat shunt strip to be placed between the canister and the felt, and to not bother with the hand warmer. It is a snug fit, and Velcro is not needed to keep the copper strip securely in place.

When I was first testing the hand warmer/cozy setup, I wanted to monitor the effectiveness of my idea, and see if the carbon felt was breathable enough to keep the hand warmer working. I have a fairly accurate mini thermometer from a hack job of one of those REI compass/thermometer zipper pull gizmos. This sits under the canister on the felt base.

I found that the hand warmer consistently raised the temperature of the canister by ~ 20 degrees F greater than ambient, whether it was done in my living room or outside in 35* F to 50* F air. While these hand warmers are rated to 135* F (average), they had expired in Aug 1014, so they probably are less effective now. The maximum temperature that my little thermometer showed was 85* F while being used in my 67* F living room. Certainly not dangerous at all.
Now, boys and girls, here’s what I did at 6:00 AM this morning. The forecast was for last night’s low to be between 6 and 8 degrees F. It was 8* F on my patio. I had set up my canister stoves last night before I went to bed, and everything sat there all night, getting nice and chilly. I purposely used canisters that had less than one ounce of fuel remaining. The three canisters had 1.0 oz., 0.5 oz., and one had just 6 grams of fuel left.
Here are the results:
First, I placed a fresh hand warmer under the canister that contained 0.5 oz. of fuel. This was used with the carbon fiber cozy and EN cup, and a Snow Peak Giga stove was used. I let this setup sit for 15-20 minutes to let the hand warmer do its thing.
While I waited, I placed warm tap water into the concavity of the Optimus canister that contained just 6 grams of fuel. I used a Coleman F-1 Ultralight stove for this one. I waited maybe 30 seconds for the water to warm the canister, and the stove fired right up. It continued to run for 10 minutes at medium flame, when it ran out of fuel. The warm water trick seemed to work fine. The weak link would be that the water would have to be replaced frequently if a lot of water needed to be boiled.
Then I turned my attention to the hand warmer/cozy setup. I used the MSR canister containing 0.5 oz. of fuel and a Snow Peak Giga stove. I quickly checked the temperature inside the cozy, and it showed 35* F (ambient was still 8* F)–a 27 degree rise in warmth, and the canister was certainly warm enough to function fine. After 15 minutes at a medium flame setting, the stove’s output began to decline. I expect that the fuel was just about used up. I have confidence that this arrangement would likely work fine, especially if one used a fresh canister. The hand warmers seem to work pretty well for 6-7 hours, and these are expired ones. The weak link with this approach is that one must take along extra hand warmers (at ~25 g each time you want to use the stove).
Now for the copper strip heat shunt, using a BRS-3000T burner. The canister had a whopping 1.0 oz. of fuel left, and I was figuring some of that was propane. The stove lit right up, but it was a pretty weak flame. Within 30 seconds the copper shunt did its work, and the flame behaved as it should. At this point I shut the stove off and I took the canister/stove inside to quickly weigh it. Then I fired it back up and set my JB modified Sol with 2 cups of very cold water on the stove (the Sol was left out overnight, and I poured 45* F water into it). The BRS-3000T was set at a moderate flame setting. It reached a full boil in 5:30 minutes, and it used 5.3 grams of fuel to do so. This, to me, was rather remarkable.
So from this limited experiment, I am convinced that the best arrangement (for me) will be the combination of the carbon felt cozy (13.2 grams) and a copper strip (16.2 grams). For 29.4 g (1.037 oz.), this would be a pretty effective way to warm up a canister in temperatures I hope to not be camping in very often. And, as a true belt-and-braces approach, one could also bring along a cookie cup perforated lid and an extra hand warmer to truly bump up the firepower in frigid conditions (like -25* F?). However, I would strongly suggest that the hand warmer be removed before employing the copper heat shunt. I have no idea how much canister heat that combination might create (Roger, have I scared you yet?).
Thanks again, Bob, for introducing me to this concept. I love the collective knowledge base we have here on BPL.