I don’t have much to add to this interesting and excellent geek out on shelters, but there were a couple things perhaps worth addressing:
Someone mentioned condensation and how it is not possible to mostly eliminate it. Was wondering, if one had an IR reflector (a mylar space blanket or similar) placed between you and your tent fabric, and with also at least a slight air gap between the tent fabric and the IR reflector, wouldn’t that go a long way to minimizing condensation on the inside of the tent fabric (along with proper venting of course)?
Someone also mentioned about tent/shelter fabrics and possible improvements. I have long thought that woven polypropylene with a thin polypropylene film heat+pressure bonded to it, remains an untapped potential for tent and tarp construction. Consider this.
1. Polypropylene has a density of .91 g/cm3 compared to nylon 6’s 1.14 i.e. 20% less dense than nylon and polyester’s 1.38 i.e. 34% less dense than polyester.
2. It has more stretch than polyester, but less than nylon. (perfect sweet spot?)
3. It is completely hydrophobic with 0 moisture regain–even polyester has appreciable moisture regain as compared to PP and PP is naturally, permanently DWR i.e. doesn’t need coatings to repel and bead up water on its surface.
4. The tensile strength is only slightly less than polyester, but when weight/density difference between the two is factored in, then it can equal to exceed it (and if you chuck a little low grade, pseudo graphene into the plastic when hot/melted before extrusion, you can up that tensile strength to probably at least rival nylon 6.6’s tensile strength–informed speculation based on graphene being currently added to nylon and UHMWPE to up various strengths slightly).
5. (this one I’m not certain of, the first part). You most likely could easily modify calendering rollers to heat+pressure bond the PP film to the woven PP fabric getting an extremely waterproof fabric that will never peel, wear, etc off and thus lose waterproofness unless outright punctured.
6. The raw material is as low cost as polyester/PET, if not a bit lower, since a lot is made and it is more easily recycled than even polyester and nylon. (Melts at a lower temp etc)
I once contacted Ripstop by the Roll and pointed out some of the above to them, but all I heard back was crickets. It is a shame, because if any company would be able (or willing) to pioneer such a material for backpacking use, it would be them. If I had significant spending money and connections to over seas factories/companies, I would jumpstart this myself, but I have neither.