Hi guys
Useful input.
Reinforcing the seams
I think you’re right about reinforcing the seams – there’s probably a reason why no-one does it. The idea was that reducing stretch would reduce flapping, but I suspect it might not work out that way. One of the benefits of a poly tent over a cuben is that the flex helps achieve an optimal pitch and distribute wind load over the panels. Making the seams too rigid might well compromise this. I’m not aware of any serious expedition tent made in cuben, so it seems that the designers don’t think that such a rigid fabric is suitable for high wind loads. The TrailStar flat out doesn’t work in cuben and Ron tries to talk customers out of it. Flex seems to be integral to performance. So I’ll simply sew conventional flat felled seams.
Breaking up the side panels
And you’re probably right about the central seam, though I feel it’s more of an open question. Rene – the idea isn’t to reinforce the fabric against damage – as you say, that would be futile. It came from observing  how the triangular seams in the TrailStar seem to break up the large unsupported walls so that force gets transmitted to the anchors rather than flapping the fabric. It really is quite striking – my TrailStar flexes but it simply doesn’t flap.
Then I realised that a couple of US makers have used this triangulation idea on their A-frame trekking pole tarps (see posts above). There are a few videos of those tarps under wind-load and the triangular panels are behaving the same way as the TrailStar. And reviewers consistently comment on how well they perform in the wind, even though the guying seems far from optimal to my eye. (I think that Locus really nailed the guying, and I’ll copy their approach.)
So then the question is how to triangulate the walls: three side panels, as on the Black Diamond and MSR, or 4 panels and a central seam as on the Locus?


The advantage of the 3 panel design is that all 3 corners have solid support on the A poles or the peg. And it’s simpler. The potential advantage of the central seam is that it breaks up the large central panel, and provides a solid location for a central guy. But as you say, the only support at the top of the seam is the cat ridge, so perhaps it wouldn’t be very effective. And it does look as if the Locus seam is there because of fabric constraints – they’re not using it for guying. So yes, maybe the central seam would be overkill… The safest route would be to copy the MSR and Black Diamond – I’m sure those guys did a lot of prototyping. Any additional comments to help with this decision?
The alternative is the tried-and-tested winged guy, as on the Ultimate, the Phoenix and the Saunders. Their stability was legendary, but it would be more fun to try something different. And I do love my TrailStar in the wind. I guess that the answer is prototyping with old fabric, as Roger says.

Fabric strength
As for the silpoly PU, I’ve been assured by one of the most experienced designers in the business that fabric strength won’t be an issue – he uses 20D silpoly PU in his own designs and has wind-tunnel tested it to destruction, so I have reason to believe him.