Eric,
Based on their patent application, WO2017087511A1, we know the following:
How does Primaloft combine synthetic fibers and Aero Gel? – Scrap aerogel is ground into fine granules and mixed with the liquid polyester used to create the large polyester fibers in the insulation.
How well does this new insulation deal with repeated stuffing and unstuffing? – They never tested it as part of the patent application. It should theoretically be slightly better than PL Gold because it has a smaller percentage of fine fibers and this is what fails first from compression.
How does Aero Gel handle getting soaking wet? – This insulation should handle water the same as PL Gold. The same fibers that are siliconized in PL Gold are siliconized in this insulation. The aerogel particles are embedded in polyester and so they can’t fill with water.
And has the “Unobtanium” of synthetic insulation finally come to pass? – No, PL Gold is .92 clo/oz new and this insulation is 1.16 clo/oz new. All synthetic insulations degrade their clo/oz through use.
800 FP down is 1.68 clo/oz, and 900+ FP down is 2.53 clo/oz. Down does not degrade through use.