No offense to anyone, but I laughed so hard reading the comments about using egg crate CCF or bubble wrap! Just when I thought it couldn’t get more trail trashy than wearing plastic!
The bubble wrap might actually work, but of course, you lose the ability to compress it… well, you could have a lot of fun compressing it once, ha! The CCF, I just can’t imagine wearing something like that. Here are a couple of pics of my first version of the vest I made. There were a few prototypes prior to this to get the pattern dialed in.
The shell is 4 mil polyfilm. The insulation is Primaloft Gold. I heat bonded all the seams so there is no stitching. At the bottom of the vest there are two small holes to allow it to be compressed. It weighs 4.7 oz and compresses down to about 6x8x1 inches. This allows me to stowe it in my running vest if the weather changes. It has no zipper (this would be a cool addition) and is side-closure instead using velcro. This has the benefit of allowing for some adjustability in the girth. I put some random artwork on the inside of the panel to see how it would hold up (just okayish, the insulation rubs it off if wearing a running vest or pack).
This vest works great for its intended purpose. The first run I did with it, immediately I noticed “my shoulders are cold” because it blocks all air movement so the “normal” feeling of the air blowing through your clothing while running is totally different while wearing a non-breathable garment (as one would expect). When the wind gusts, there’s no chill, just “pressure”. It took a little getting used to but it’s exactly what I had wanted. I wore it all of this rainy winter and it has become such a go-to piece of gear for me. The longest run I did with it was 26 miles. Even though I was wet underneath it, I stayed warm in the temp range of 45-50 ish degrees. I have not had a chance to try it in cooler weather but suspect for me I could go lower. Above 50Âş, I overheat pretty easily if running. Hiking might be another story though (again, wet and windy conditions).
I wear a light synthetic or merino shirt under it, and lightweight arm sleeves if it’s cool enough.

