Do you send back pads that arrive with a leak?

Yes, I’d return a brand new pad that had a slit in it. As long as I wasn’t responsible for the leak, I wouldn’t feel bad one bit for returning it.

In any country with decent consumer laws, a leaking pad would be unfit for purpose and you would have the legal and moral right to a full refund or free replacement.

But if you patch it and use it you might weaken your case – it would be easier for a supplier with poor customer service to argue that you caused the damage yourself. If you keep the pad unused, you should have an open and shut case.

If you really need to patch up the pad and use it for your trip, contact the supplier before you leave and get them to agree to replace it after you return.

This is what happens when you wait too long. You need the pad today. Take your lumps and fix it and live with it.

Good thing you tested it! I’ve seen a lot worse with my scouts!

I’d return it no matter what. It’s important for companies to know how to improve their QC. If I didn’t have any other pad options and was forced to use it, I’d patch it and let them know what you did when you get back.

If it’s a reputable retailer & manufacturer, it won’t be a problem whatsoever.

You should return it.  QC issues happen; so do accidents when things get unboxed and slit by box openers.

Sounds like your immediate issue is that you need it for your trip.  You might have a tougher time returning the pad if you repair it and use it and then try to return it.  Have you contacted the vendor to establish that the pad arrived with a leak?   If you have to repair and use it,  a properly done repair ought to hold just fine.  Keep us posted.

I’m glad you posted your experience. I think it would better benefit the BPL community if you stated the brand and name of the pad for quality purposes. You don’t really want others to have the same problem as you did do you?

I’ve only fixed pinholes

I wonder if fixing a 1/2″ slit is durable

I wouldn’t hesitate a second to return it. You pay  premium for good gear and it should work! I’ve always assumed that part of the expense of UL inflatable pads was “insurance” for the high return rate.

Yes, I agree with Dale. Especially a slit, this is just sloppy handling. Send it back.

It is an Exped Synmat Hyperlite Duo.

I photographed the leak and contacted Amazon and the seller (campsaver) ahead of time. The patch held up fine but turned out the other side also had a leak that was too slow to notice during testing. Will definitely exchange. I’ve heard good things about this model, so I’m hoping it was just a random bad one that slipped through QC or got damaged before shipping.

This is exactly what just happened to me, a Thermarest NeoAir XLite with a 1/2” slit, a clear manufacturing defect. I believe it got past QC because it would temporarily hold air in a certain position. Customer support immediately claimed I cut it while opening the package – but unpacking requires no knife, and the slit was hidden inside their factory tri-fold stuffing. Fortunately Moosejaw took care of it.

It’s hard to cut a pad while opening the box without also cutting through the stuff sack.