Ben: Thanks for weighing in. I was skimming this thread offline yesterday and getting more and more agitated that thermal expansion of the liquid wasn’t being considered. ChemE’s unite! Dyslexics untie! Butanes expand at 10x the rate that water does. Propane at 13x the rate. (Hydrocarbons in general expand and contract with temperature more than water, and more so as you go to lighter species).
Does the “slosh test” work? Sure, at a particular temperature. But if you are going to get the canister to a higher temperature, you’d need to check for slosh at that temperature. The problem lies in getting to that temperature without losing “slosh” because at a degree or two over that point, the canister ruptures.
Is this a risk during use? Not much. As soon as you start using the canister, you’ll be removing liquid volume and through evaporative cooling, the canister will be losing heat. And thermal feedback from radiant heat, conduction down the valve stem or through a Moulder Strip has a bit of a time lag during which you will have burned off a few more grams of fuel. And, with an open valve, there is a bit of pressure relief, albeit with a liquid fuel getting to the burner and a resulting fireball.
I see the greatest risk as being during transport, after refilling and before any use. A car interior in the sun could get to 140F/60C. If you filled canisters at 68F/20C, then you’ve increased the volume of iso-butane 0.0012 x 72F = 0.0022 x 40C = 0.087 or by 9%. Did you fill your canister to less than 90%? I hope so. And propane expands a bit more over that temp range.
So are we okay if we stick with factory-filled weights? That’s great if you stick with factory butane/propane ratios. Then the density of the mixture remains the same and is a good proxy for volume.
If you fill with more butane than the factory did? That’s fine – n-butane and iso-butane are both denser than propane so you’ll get to factory fill-weight before you exceed factory fill-volume (of liquid).
But if you fill with more propane than the factory did? Watch out! Of course a higher fraction of propane makes for a high vapor pressure – that might have been your motivation in the first place: to make a better “winter mix” and tell yourself you’d never leave it in a hot trunk. But liquid propane has a lower density (0.508) than liquid butane (0.584 and 0.563). So the same weight of propane takes up more volume. And propane has a higher coefficient of thermal expansion. So everything is working against you:
- the higher mole fraction of C3H8 makes for a high vapor pressure at each temperature
- the lower density of C3H8 puts more liquid volume into the canister for a given fill weight and
- that liquid propane will expand more with heating.Would I ever do this, myself? I may have. But only to 90% of factory fill weight. And label that higher-propane canister REALLY clearly. Store it at room temperature, no more. Transport it in the trunk or roof rack, never in the heated passenger compartment. And use it that same winter so you don’t have it around next summer as ambient temperatures rise and you can’t grab it by mistake for a summer trip. Even if you’ve burned off another 10% of the volume, you’ve only solved the expansion-of-liquid problem, not the higher vapor pressure issue. Instead of a canister that should never get “hot to the touch” on top, you’ve got a canister that should never get “warm to the touch” and that requires a lot more diligence.