My 17 year old is 6′ 2.5″ and 135 pounds. The kid eats non-stop and doesn’t gain weight. I went with a GG Mariposa in Large with a small hip belt for him to get the right torso to waist size so the weight was on the hips instead of shoulders. His base weight is about 14 -16 pounds for 3 season use and with 5 days of food and consumables comes in under 25 pounds plus water so within the weight range for the pack. The 2 items he has that I would consider expensive are the pack and his Lightheart Gear tent so light(er)weight is not necessarily expensive as long as shopping clearance sales and doing things like using a $6 cook pot with an $18 stove for 2 people works. Could have saved $200 and added 2 or 3 pounds to his weight by going with a cheap tent and still come in under 20 pounds baseweight.
Personally I don’t like the new Mariposa pack compared to my older 2011 version but it works for my older son. For my 6′ 140 pound 14 year old I may go with a ULA Ohm if he keeps getting taller without a significant increase in waist size, to replace his REI Flash 62, which also can be ordered with a large torso and small hip belt to be able to tighten the belt enough for comfortable use.
Both of them know how to take care of their gear even if it is less durable than big box brands.
I have an Osprey 58 that I have used for the last 2 years and wouldn’t carry 40 pounds in it. It’s comfortable at 16 pounds of bulky hammock gear plus 10 pounds of consumables and water but I wouldn’t go over 30 pounds with it.
So a cottage manufactor with more torso to waist size options in conjunction with reducing base and consumable weight.
With Scouts there is usually group gear to split which adds some weight but even that should not add much if it’s well thought out and each buddy pair has a complete lightweight gear kit between them.
A trip with an overloaded pack can sometimes just be what a kid needs to start listening to advice on packing and avoiding duplicate gear. Like taking a canoe trip with lots of portages, next time maybe the Scouts will decide that not everyone needs a water filter, saw, hatchet, stove, cook pot, and large first aid kit.