Jesse,
Thanks for the info. I really like your design and the great form factor. For fun I thought I would try and figure out the efficiency of your rig- Here goes…
So here are some very rough calculations made with several assumptions. The result is not strictly accurate, but probably in the ball park.
12 oz=355 ml = 355 gm water and
32 F to 212 F is the same as 0 C to 100 C = 100 C degree change.
So 355 gms of water X 100 degrees C = 35.5 Kcals required
Assume the tealight holds 1 fl oz and 8 min to boil and 12 min total or 8/12 of the 1 fl oz used to boil (a lot of assumptions here, I know)
2/3 fl oz = 19.4 ml fuel used
The Home Depot sells S-L-X denatured alcohol which is roughly 50/50 mix of ethanol and methanol so half of the 19.4ml (19.4/2 = 9.7ml) is ethanol and half methanol
ethanol's density is 0.789 gm/ml
methanol's density is 0.7918 gm/ml
So 9.7 ml X 0.789 gm/ml = 7.65 gm of ethanol used
So 9.7 ml X 0.7918 gm/ml = 7.68 gm of methanol used
7.65 gm x 6.4 Kcal/gm of ethanol = 48.4K Kcal +
7.68 gm x 4.7 Kcal/gm of methanol = 36.1K Kcal = 84.5 total Kcal available in the alcohol used to get to a boil
35.5 Kcals required / 84.5 Kcals used = 0.420 or about 42% efficient.
In my experiments with the Caldera Keg-F, I got about 52% efficiency. So your setup is only 10% behind one of the more finely tuned systems available. Which is quite decent.
-Mark