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Modified (enlarged) steel mesh food sack (Outsak)

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PostedJul 8, 2013 at 6:42 pm

My Outsak UL has sometimes been too small to hold all of my food on longer trips or on trips with groups. I happened to have some 304 stainless steel mesh of the same gauge and knit as the mesh used for the Outsak UL. I purchased it a while ago for a high temperature insulation project from AB Technology group: http://www.firesleeveandtape.com/AB-Thermal-catalog-F-SSMF.pdf and I had some left over.

The advertised weight and capacity (volume) of the Outsak UL are 3.75 oz and 630+ cubic inches. Mine weighed 3.92 ounces on my scale and, with a thin trash bag liner I was able to fill it with 520 cubic inches (8.5 liters) of water.

outsak

I turned the Outsak UL inside out, and ripped off the 1" wide nylon webbing bottom closure. Then I cut a 10" circle out of the spare stainless steel mesh, folded over and crimped the edge, and sewed it onto the perimeter of the open end of the Outsak. I then folded a new piece of 1" nylon webbing over the sewn edge and sewed through it and the wire mesh seam four times over with heavy kevlar thread. Turned right-side-out again, this gave a circular seam hidden within the sack (only wire mesh on the outside, no nylon or thread accessible to the outside), as in the original.

The modified Outsak is now a "stand-up pouch". The modified version sits upright, weighs 4.8 oz (an increase of 0.9 oz), and has a capacity of about 900 cubic inches (14.75 liters).

sits

hang

bottom

PostedJul 8, 2013 at 7:27 pm

Ken, thanks. I'm pleased with the increased space and minimal increase in weight, but I think the feature I'll appreciate most is the modified shape. It's handy for it to stand up on its own. I like being able to leave it sitting up and pull things out of the top.

Ken Thompson BPL Member
PostedJul 8, 2013 at 7:30 pm

How long before the manufacturer does it like this? Soon I'm guessing. Yes the stand up feature is great.

PostedJul 8, 2013 at 7:58 pm

"The modified Outsak is now a "stand-up pouch". The modified version sits upright, weighs 4.8 oz (an increase of 0.9 oz), and has a capacity of about 900 cubic inches (14.75 liters). "

Very nice work.

Someone owes you a beer.

When will you start taking orders?

PostedJul 8, 2013 at 8:46 pm

Bill, as Ken said, this is for protection against birds and small mammals. I hang my food to keep it away from bears, coyotes, and foxes, but I've had mice and birds break into a hanging food bag.

Greg, I won't be making these for sale, but I do have some steel mesh left over in case anyone else wants to try it. I'll put a piece in the mail for $5+shipping if anyone wants to give it a go. Note that it will take a somewhat burly sewing machine or some tireless hand sewing.

Viewing 8 posts - 1 through 8 (of 8 total)
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