Hi everyone,
for my next project, essentially a cross between a tarp and a Kifaru Sawtooth which can be pitched like a normal open A-frame tarp and also as a fully enclosed shelter so it can be used with a stove, I am trying to decide exactly what material to use, and would be thankful if some of you insightful people here could help me make a good choice and pick a good source.
First things first: I have set my mind on rip stop silicone nylon. If that sounds boring to you, please read on nonetheless to see my requirements below, which so far I have not found a good source for – that really seems to be a bit of a challenge!
Reasons: We are using the tarp with our children during quite serious backpacking trips in the mountains, and both the trips as well as occasionally our children are tough on the tarp. Also, I have quite decent experience in sewing silicone nylon, and I do not want to deal with temperamental materials. Finally, I am convinced that the stretchyness that nylon has is actually a benefit and not a downside, because materials that have little stretch do not have the ability to "even out" point loads (for example created by accident, or by non-perfect sewing), and therefore, while they often have higher test ratings, they do not actually perform too well in regards to reliability and longevity – both of which is paramount for me. So silicone nylon it is.
That still leaves a lot of questions though, which stem from some of my requirements for this shelter:
1. Athough I have my ideas about that, I am still undecided about what material weight / density / thickness I should choose, and would really like to hear your opinions about that. Keep in mind that I value robustness, and would like to avoid going all too flimsy. Also keep in mind that the shelter will be about the size of this, except with the significant difference that it will only be about chest high at the front pole:


2. I really want stealthy colours. If it wasn't so much heavier without any structural advantage, I would even consider actual camouflage patterns, but their stealth advantage over "just stealthy" natural colours is not high enough for my application that I'm willing to pay the weight penalty for it. It should be something between brown and dark green, for example, like the brown of Kifaru tarps. What are good sources for that?
3. I would really, really like to be able to buy it in maybe 70" or even wider, to avoid having to put in two seams that I would not need otherwise, and that are technically unnecessary. Are there any good sources for silicone nylon in such width?
4. No through-misting in very heavy rain (I know the difference between this and condensation, and know how to avoid condensation in the first place, which is possible both with tarps and with enclosed heated shelters). I have had very good experiences with the sil-nylon that Ray Jardine sells. Ray claims his material has been treated in some unique way to prevent through-misting, and indeed I never had a problem with that. What does his treatment actually do? How does the sil-nylon of other sources compare in regards to through-misting? There seems to be a huge range of treatments that the fabrics on the market have off the shelf, and I am struggling to make sense of them. I would absolutely happily buy sil-nylon from Ray again, but he has absolutely no colour that even comes close to my stealth requirements, and does not sell the fabrics in the width that I need for this project either.
5. If, ideally after all the above requirements have been met, I can get the fabric with a reflective coating on one side, such as this: http://www.diygearsupply.com/cgi-bin/shelf.cgi?numb=65 and without a significant weight penalty, I'll happily pay twice the price. Actually, what do you think of this particular fabric? Aside from the fact that it doesn't come in a colour that I really like, but in technical terms what do you think of it?
So the bottomline is (ideally): Light but strong enough not to worry about it; stealthy natural colours; fabric available in 70" width or even wider; no through-misting in heavy rain.
Curious to hear your opinions!
Richie

