Chris,
"Does the thin webbing not cut in to your shoulders, upper traps, upper chest, etc?"
No, I usually don't feel the 1/2" webbing at all. The pressure from the front system is distributed along the upper portion of the front bag.
Here's a more detailed explanation:
Everything is adjustable and I adjust things so the 1/2" webbing just kisses the front part of my shoulders. It doesn't touch the top of my shoulders at all because it is mounted at a point on the pack that is above my shoulders (see side photo). The mounting points on the pack's top bar are 12" apart so the 1/2" straps don't touch my neck or upper traps.
I load the front bag with enough weight to pull the pack forward and keep everything in balance. For normal trail walking I don't bother to cinch things up at all. The pack rides much like the double bagged (front and back)canvas bags that paper delivery kids used to use.
If I'm bushwacking or want the load to be more secure I tighten the two straps leading from the front bag to the pack frame bottoms (barely visible in side photo). This squeezes the pack together, horizontally, (from front to back) much like a large wood clamp might squeeze something (in this case my upper torso). The carbon fiber stays in the back bag are flexible and give elasticity to the "body clamp" so when I move the pack moves with me. The pressure from this tightened system runs across the upper chest but it is well distributed by the front bag and not uncomfortable for me. I made a similar pack for a friend and he reports no discomfort after a year of using it.
Daryl