The two-layer garments favored by some in the UK for prolonged wet and windy conditions – e.g. Buffalo Systems and Paramo – use long pit zips, two-way zips with flaps, etc. so that they can be worn all day despite changes in conditions and activity levels. I think ventilation options make a lot of sense for windshells too, but the design pressure on these to be SUL is clearly pushing in the opposite direction from relatively heavy zips and stuff. But simple things like the snap on the Arcteryx Incendo that allows one to keep the front zip down without the jacket flapping open are a smart step in the right direction.
Thomas, I’ve been wearing an Outdry EX Featherweight for a couple years. It has lackluster MVTR, probably because the membrane, being on the outside, needs to be thicker. It has tiny dots of a crystalline material embedded in the outer surface to armor that exposed membrane, but I wore a chest bag on a recent trip and the fabric under the bag began to feel a bit queer after a while. I don’t think it can handle prolonged abrasion. But it’s a good step in the right direction. DWR-reliant rainwear seems very 20th century now.
One thing I have not seen is a quantification of the MVTR of a wetted-out conventional 2- or 3-layer jacket. Ryan has pointed out in the past that Gore-tex waders exist, and continue to transport vapor even when submerged. But MVTR must plummet when the face fabric is wetted out. It would be nice to have some quantification of that. This would put something like Outdry EX in better perspective: how does it compare to wetted out conventional fabric? The MVTR of Outdry EX might suck, but maybe not in comparison to a saturated traditional rainjacket.
Shakedry really raised the bar in terms of MVTR and freedom from DWR, but PTFE is pretty weak as a material and Gore seems to have pulled back from their versions touted to be durable enough for light pack use.
I think what we need for non-DWR-reliant rainwear are UHMWPE membranes. UHMWPE is extremely tough and nearly as hydrophobic as PTFE; it would, in theory, be far more suited as an exposed membrane than PTFE. They’ve been electrospinning mats of UHMWPE nanofibers for a while now, but from what I’ve read they’ve not yet been able to get these materials nearly as strong as the traditional gel spun stuff we’re famiilar with from DCF, etc. But I think they will get there. At that point, we might have membranes that are similar structurally to the ones in Neoshell, Ascentshell, Futurelight and Pertex Shield Air, but made with super-tough Dyneema rather than wimpy polyurethane. These would laugh at abrasion even when naked, and breath as well as Shakedry. Probably would still need ventilation though.