Adam, let me ask you something. Like you, I had been having a good deal of trouble getting the “lid screw-on” technique dialed in. At times I thought I had it figured out, and at others it was almost impossible to get it right. I was pretty frustrated with the psycho performance, and I contacted Brian Vargo. He was very attentive and prompt with his replies. He finally offered to replace my BOT 700 with another, if I so chose. Great customer service on his part.
On mine, I noticed that the outside threads of the lid appeared to have been milled, or polished. The inside threads of the pot didn’t look like they had been. Is yours also like this? Before sending mine back to Brian (and incurring the postage cost), I thought I would try something first. I used a Dremel polishing wheel to gently smooth out the threads on the inside of the pot. This changed everything, and it was far easier to screw the lid on. However, I tested it with a cup of water in it, sealed tightly, and I sloshed the water all around, upside down, etc. It leaked. Not a lot, but did did leak. I wondered if the slight removal of some of the metal (maybe a few angstroms only) was the problem. I didn’t happen to do the same “slosh test” before using the Dremel, so I don’t know if the stock setup was actually leak-proof to begin with.
I used a caliper to check the thickness of the silicone seal ring (called the CS, or C/S, for cross section), and it was approximately 2.8 mm. I went to my local “we stock everything” hardware store, and they had a 3.625″ outside diameter neoprene o-ring (that’s all they had), which had a CS of .125″ (~3.2 mm). Bulls-eye! The thicker CS solved everything. Not only does the lid now screw on fairly easily, but the BOT seals up perfectly.
In my dialogue with Brian, he had mentioned that all of the problems he’s seen have been with the pot, and not with the lid. On Friday, after I had solved my problem, I asked him if the other inside pot threads were “un-milled” like mine, or if mine happened to slip past the quality control people. He hasn’t responded as of yet.
Last week, I showed the BOT to some friends working at REI. Jenny Askey, who occasionally posts here on BPL, felt that the BOT is a solution to a problem that doesn’t really exist. I don’t quite agree with her. At home I did a pre-soak test of 2.5 oz. of Barilla Pronto Pasta, and after 2 hours of soaking the rotini had reached the al dente stage. All I had to do was to add the powdered sauce mix and some FD chicken, tomatoes, and zucchini, and fire up the stove to do a short simmer. It took just 5 minutes and 6 grams of canister fuel to finish the job. Pretty darned good, I thought.
For some of my favorite meals, a few specific ingredients are very slow to re-hydrate, namely dehydrated diced Spam or Vienna sausage slices. Dehydrated Stagg Silverado chili is also slow to re-hydrate, whereas my Bush’s beans (to go with the sausage slices or Spam) are reasonably quick. For small items there are other, smaller and lighter, containers that can be used for the re-hydration process. But for pasta, or a can’s worth of dehydrated chili, the BOT is great.
The BOT 700 will hold only 600 cc of fluid and still be able to be properly sealed. Yesterday I found a cut down Jetboil cozy in the basement. It perfectly fits the BOT 700, whether I remove the BOT’s handles or not. I am thinking that this might be fun to try on a snowshoe day trip–at home, mix up a few packets of Starbuck’s latte powder, pour in boiling water, and carry it to the lunch spot. Then fire up the BRS 3000-T stove and heat the drinks up a bit (at low flame, so as to not melt the bottom of the cozy). The BOT might just be a semi-functional “Thermos bottle.”
So I guess this is a somewhat wordy “first impressions” review of my BOT 700. It certainly is a unique pot that might fit a specific niche. If nothing else, it is fun to play with. I honor Brian Vargo for coming up with the idea in the first place, and for the stellar customer service he has demonstrated to me.
Edit: Adam, one other thing that may (or may not) help you. I’ve learned that when I screw a lid onto a container, like a peanut butter jar, I usually place downward pressure on the lid. Habit, I guess. For the BOT, I find that if I place the lid with a slight UPWARD bias, it goes on much more easily. Also, if I hold the pot up high by the rim, it can cause the pot to not be a perfect circle, which might make it hard to align the threads. If I hold the bot by the bottom, or by the handles, things work much better.