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the effect of baffle design on en-ratings


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Home Forums Gear Forums Gear (General) the effect of baffle design on en-ratings

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  • #3401963
    James holden
    BPL Member

    @bearbreeder-2

    heres a question thats always bug me

    while we all know that god is on the side of more down (to paraphrase napoleans big battalion quote)

    how much of an effect does the shape of down baffles have on the en-rating

    case in point the new marmot hydrogen is en-rated ~5F (24F vs 29F) warmer than the older one despite having the same amount of down, and the new one is 800 vs 850 fill … and the overall bag became lighter as well, but the fabric stayed the same (no drop in denier)

    new hydrogen …

    https://marmot.com/products/details/hydrogen-new

    BPL review of old hydrogen …

    https://backpackinglight.com/marmot_hydrogen_bag_review/

    specs for old hydrogen … note the weight and down fill amount are for a tall size on marmots site for the old version

    https://web.archive.org/web/20151106175744/http://marmot.com/products/details/hydrogen-new

    https://www.rei.com/product/762525/marmot-hydrogen-sleeping-bag

    the hydrogen isnt known as a “small” sleeping bag either …

    seems like the biggest changes (warmth wise) are …

    • Anatomically Designed Footbox with Wrap-Around Construction increases Warmth
    • Smooth-Curved Baffles Reduce Down Shifting. Nautilus Multi-Baffle Hood limits heat loss

    so my question is how much does baffle design have on the “warmth” of a bag/quilt

    from the old backpacker mag …

    ;)

    #3402143
    Richard Nisley
    BPL Member

    @richard295

    Locale: San Francisco Bay Area

    Eric,

    You said in part, “Here’s a question that always bugs me. How much of an effect does the shape of down baffles have on the EN-rating?”

     

    Odds are the baffle design is not what accounts for the majority of the 5F difference in the EN 13537 ratings given the bags have the same dimensions and same amount of down but, 50FP lower on the new. Only the tailoring changes to better seal the hood and eliminate foot compression for the test dummy fit would account for this much difference.

     

    I take a thermal image of every garment that I test the iClo of. The most recent garment I tested was the LUL HyperDry Vest on 5/9/16. It is shown below just to illustrate how the seams show up in a thermal image. Temperatures in a thermal image are not linearly related to the insulation values. They are sewn through seams with seam heat leakage about in the middle range of all garments that I have tested (includes sewn-through, box-baffled, and complex box-baffled). The seams make up a very small percentage of the total surface and negatively impact the insulation value accordingly.

     

     

    1. LUL HyperDry Vest in Environment Chamber Photo

    2. LUL HyperDry Vest in Environment Chamber Thermal Image

    3.Thermal Values

    4. Baffle Designs

    The following table lists a few of the best and the worst seams designs I have tested. As you can see, seam heat leakage, is negligible in both box baffle designs and even sewn-through designs, if you use a windshirt or hard shell over the jacket. The same concept would apply to using a sleeping bag or a quilt in combination with a light bivy.

    Note that standard environmental test condition is a 95F guarded hot plate (max skin temp) and 68F ambient environment. The closer a seam value is to 95F, the worse the heat leakage (Max F in table below).

    The MB Permafrost baffle is welded, not sewn, to the Gore-Tex Windstopper outer layer. It is hard for me to I envision a much more reduced heat loss than that construction.

    The MEC Reflex (14 oz 800 fill) was construction with a proprietary offset box baffle and leaked more heat than the MB Permafrost seams.

    Company’s attempt to differentiate their products based on their unique baffle designs.  I haven’t seen a benefit in my testing nor have I seen any neutral research to support the marketing claims. Ask a vendor you are interested in to send you a thermal image of their bag and a equivalent WM bag to prove it to yourself.

     

    Typical EN 13537 Test Result Report

    Sleeping bag seams heat leakage is such an insignificant component of an EN 13537 rating, that it not even normally tested for. The following is an example of the laboratory report that the manufacturer receives after a complete EN 13537 test battery. See EN 13537 Report

    #3402182
    James holden
    BPL Member

    @bearbreeder-2

    thanks for the info richard …

    thats pretty interesting as brit companies like rab, ME and PHD love to promote the “trapezoid baffling” on their bags

    2 further questions …

    • is there a benefit to tighter baffle spacing … obviously too big and its no good, but whats a good size … for example the MH phantom promotes its tight baffle spacing …
    • going beyond static en-ratings … does the different baffle construction help prevent the down from shifting during the night, especially if someone moves around .,, some bags can develop cold spots as the down shifts

    its very interesting when one see various bags using the around same amount of down, yet with quite different en-ratings

    perhaps one should ask what feature DO matter to improve the en-ratings beyond the down itself and the snugness of the bag …

    ;)

    #3402185
    Richard Nisley
    BPL Member

    @richard295

    Locale: San Francisco Bay Area

    Eric,

    The quantity and quality of the down, the surface area, and the ability to seal any leak points are the primary rating determining elements.

    Ask for the EN 13537 test report for any two bags you want to compare.  The report details what elements of the bag designs test  differently.

    As long as the down density matches or exceeds the baffle volume, the bag is good. Density exceeding the baffle volume holds up the best to the stresses but… Most consumers think the better bag is the thicker one and so the manufactures don’t overfill (thinner for same weight) unless a knowledgeable consumer requests it.

    #3402266
    James holden
    BPL Member

    @bearbreeder-2

    thanks richard …

    its amazing how much a few small changes can have a large effect …

    for example the new marmot xenon got ~ 1 oz more down, loss about 1″ in girth, and has a redesigned hood and foot box …

    and its en-rating jumps by 10F, for women its now a ~10F bag instead of a ~20F bag … and it weights LESS than the older version (which my climbing partner has)

    new …

    https://marmot.com/products/details/womens-xenon-new

    old …

    https://web.archive.org/web/20151017135147/http://marmot.com/products/details/womens-xenon-new

    in fact all of marmots new “UL” down bags have seen significant jumps in their ratings … the redesigned ones anyways ….

    ;)

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