Topic

Solving the condensation issue: waterproof quilt fabric

Viewing 8 posts - 1 through 8 (of 8 total)
Nicolas BPL Member
PostedMay 21, 2018 at 5:02 pm

On most of my trips I and more so my down quilt got wet not so much because of rain but because of condensation: either condensation on the inside of the fly which ten dripped down on my quilt or because of condensation inside the quilt.

Sometimes dew on top of the quilt is a problem too as well as rain/spray with a minimalistic tarp.

A short list of partly flawed solutions:

  1. Just a tarp with the normal (breathable fabric) quilt and a ground cloth beneath it. Best solution when (heavy) rain is unlikely, when trips are short and when nights are warm. If two or more of these conditions are not given it is less than ideal.
  2. A tarp plus an UL bivy with a waterproof bottom and a breathable nylon top with a DWR finish. It is condensation resistant enough for warm and dry weather but acc. to https://40yearsofwalking.wordpress.com/2011/07/04/the-bivy-condensation-conundrum/ and the long discussion here https://backpackinglight.com/forums/topic/74239/ it has more condensation problems than event.
  3. Full eVent bivy: relatively heavy, bulky, pricy and still requires a tarp on top because I want to be able to get in and out of the sleeping bag without getting wet if it rains.
  4. Tents: relatively heavy, pricy, unbearable condensation problems from wet flys. Potential for condensation inside the quilt from perspiration like with the two options above.
  5. A minimalistic tarp plus a VBL inner bag and a fully waterproof non breathable over bag – this is basically the same solution that I am suggesting below but heavier and bulkier yet more versatile if you want to be able to use the quilt in a non-vbl setup.

 

Suggestion, “VBL Quilt” (a myog project): A quilt with a completely waterproof fabric (e.g. silnylon) on both sides. The seams would have to be sealed of course (or there are non, see below).

Advantages:

  • No need to worry about wet down since the quilt (and the down in it) is sealed from all sides.
  • It’s super light since you can do two of the following things: ditch the VBL inner bag, ditch the (heavy event) bivy, make the tarp a lot smaller – tents (option 4) are not an option for me because of their weight and condensation problems.
    • Compared to the (VBL-bag + waterproof bivy) solution you safe 5 layers of fabric which amounts to at least (leaving out draw cords, seam sealing etc) 300 grams of weight (assuming that the weight per m² of a lightweight waterproof fabric is 30g/m² and one layer has 2 m² if you don’t want to feel too constraint).
  • You can vent the “vbl quilt” solution if it is too hot which is not possible with the (VBL-bag + waterproof overbag) solution because that would compromise the VBL attributes of the latter. I have omni tape (similar to velcro tape) glued to the bottom of my sleeping pad as and omni tape on both sides (full length) of my quilt which allows me to fix the quilt under the slepping pad which eliminates drafts but also allows for ventilation if needed.

Disadvantages (and their solutions):

  • It might be a bit sweaty if the quilt is too hot for the weather but I consider this the better alternative compared to wet down, especially if you don’t have the ability to dry the bag. . Also this should be less of a problem because I wear plenty of cloth when I sleep which should soak up most of the moisture.
  • Another disadvantage is that this “VBL quilt” is less versatile, i.e. less appropriate for really warm, dry nights where condensation isn’t that big of a deal.
  • Also I might have to seal a lot of seams or use tape to create the chambers that limit the movement of the down. Another option here could be to not stitch the fabric at all and have the down float freely (no chambers), I then would have to shake the down in place every time before going to sleep. This no-stich version should be best for +10° Celcius weather where potential cold spots aren’t devastating.

Discussion:

  • I have not seen a discussion of this solution. I am happy about any thoughtful comments that point out things I have not considered…
  • …as well as in field experience with how comfortable / bearable the moisture build up with a VBL style sleeping system is since I have no experience with VBL myself (other than sleeping in a plastic bag at home to get a feel for it which wasn’t too bad).
  • Also, is anyone aware of a commercially available “vbl quilt”? I searched for fully waterproof quilts / sleeping bags but only found those with WPB uppers.
Nicolas BPL Member
PostedMay 21, 2018 at 6:46 pm

First of all I should add that I assume a rectangular quilt without a sewn in footbox (example: Jacks’rBetter Sierra Sniveller), otherwise the following doesn’t make much sense.

An alternative version of the above “VBL quilt” is the following: A normal down quilt with breathable fabric on both sides and omni tape (similar to velcro tape) on all sides of the quilt. You can transform it into into the “VBL quilt” with the characteristics described in the OP by attaching one waterproof / non- breathable sheet (e.g. silnylon) on each side of the quilt. These sheets would of course have the same footprint as the quilt itself and would attach via the full length omni tape

 

Advantages of this version compared to the “vbl quilt” from the first post:

  • It is more versatile: In hot weather where condensation is less of an issue or on overnighters, you take off the VBL layers.
  • You can take a standard quilt and modify it. In case of it being a myog project you don’t have the challenge of sealing a lot of seams or having the down too concentrated in one area if you don’t have chambers (see OP, disadvantages section).
  • It is easier to dry the quilt in case the down gets wet anyway for some reason (fail of the seam sealing, whole bag is drowned in water etc).
  • This design counters a disadvantage I forgot about with the design from the OP: A quilt with fully waterproof fabric on both sides would be difficult to compress and it would have a hard time “lofting out” fully. With this design this isn’t a problem.

 

Disadvantages compared to the VBL quilt from the OP:

  • Additional weight of ~ 120g (for the two layers of 30g/m² fabric, assuming 2m² per layer) + 2x50g grams for the omni tape = 220 grams. But the weight could be as low as 150 gram for both layers in case of 0.12 g/m² cuben fabric although that is more pricey.

 

A modular system:

  • Other alternatives: Since it’s a modular system, you could also not apply the inside (VBL) layer and instead of the waterproof / non breathable outer apply an eVent or a breathable nylon outer layer.
  • You can add in a bath tub floor if the bath tub floor also has omni tape on three sides. In this case, the omni tape of the bath tub floor could share the omni tape of the quilt with the omnitape of the top layer. But I don’t see a big need for a bathtub floor and the bathtub floor could not extend to the head section.

 

Is anyone aware of a better way to connect the layers with the quilt other than omni tape? The criteria I here are: A good seal and light weight.

PostedMay 21, 2018 at 7:00 pm

I have long had (and used) a custom cuben quilt liner that snaps into a custom EE quilt system (30 degree and 50 degree quilts that all mate together with the liner and each other). Has worked well for me for a number of years now.

I don’t have any waterproof layer on top, but I don’t want one/never had the need for one. Not saying there’s no use for one, just no use for me.

Nicolas BPL Member
PostedMay 21, 2018 at 7:15 pm

@Doug do I understand you right, that this “liner” is a non breathable cuben? Can you comment on the sleep quality? Do you have issues with it being more damp / uncomfortable?

PostedMay 21, 2018 at 7:38 pm

Yes, non-breathable cuben. Sleep quality is fine, I only use it when I need it (which is when I’m feeling a bit chilled with just the quilt and need a bit of extra warmth). I don’t have issues with it being more damp, probably because I don’t use it as a ‘condensation-proof’ layer, but as a ‘heat-retention’ layer as needed, so I don’t think I’ve ever sweat while using it. Obviously it helps keep the insensible perspiration out of the quilt itself.

Nicolas BPL Member
PostedMay 21, 2018 at 7:49 pm

Can you explain further what you mean when you say that it is not condensation proof since the cuben fibre itself is non breathable / waterproof as you said?

PostedMay 21, 2018 at 8:00 pm

It is condensation proof, in a manner of speaking. As I understand it, ‘internal’ condensation is really just insensible perspiration going into the quilt. The cuben liner prevents this insensible perspiration from entering the quilt. I don’t use it for that purpose, I use it for warmth, but I get the insensible perspiration barrier as a side benefit.

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