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Smallest possible butane-stove set-up?
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Home › Forums › General Forums › SuperUltraLight (SUL) Backpacking Discussion › Smallest possible butane-stove set-up?
- This topic has 105 replies, 22 voices, and was last updated 5 months, 2 weeks ago by
David Thomas.
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Aug 29, 2025 at 4:59 pm #3840495
Ok, for science I have 5 air horn canisters here, with their respective weights to gas ratios.

Falcons are filled with Isobutane originally, so gas weights remain the same. Others are a mix of 1,1 Difluoroethane or trans-1,3,3,3-Tetrafluoropropene, but I have the isobutane measurements below.
Ozark Trail 8oz: 78g empty, 158g fuel, 236g gross. 49% weight to fuel ratio.
Falcon 5.5oz: 67g empty, 156g fuel, 223g gross. 43% ratio!
Falcon 3.9oz: 60g empty, 110g fuel, 170g gross. 54.5% ratio.
Bass Pro Shops 3.5oz: 63g empty, 69g fuel, 132g gross. 91% ratio
Frontiersman bear horn: 19.3g empty, 28g fuel, 47.3g gross: 69% ratio.
However…frontiersman really needs a 3d printed stand, so its more like:
Frontiersman with stand: 25.5g empty, 28g fuel, 53.5g gross: 91% ratio.
Compared to the MSR canisters:

MSR 16oz: 210g empty, 450g fuel, 660g gross: 47% ratio
MSR 8oz: 147g empty, 227g fuel, 374g gross: 65% ratio
MSR 4oz: 101g empty, 110g fuel, 211g gross: 92% ratio
So yes, there are some clear winners here. But…a clear loser is the standard MSR 4oz can that everyone uses…its one of the least efficient. Only advantage…is that it fits inside your pot nicely (well…as long as you bring a narrow pot like the toaks 550/some jetboils, etc).
With the 3d printed stand, the tiny 1oz canister isn’t particularly efficient, but…wins by being the lightest by far and is perfect for short trips.
Then you could move up to the falcon canisters, and just pick one based on how much fuel you need (either 110g or 156g). For the same fuel weight of 110g, you save 40g with just a tradeoff of doesn’t fit as well in a pot that has a lid. Then…the 156g falcon…is very weight efficient, but tall/skinny, so would be a bit unstable but I think 2 rocks would do fine (or 2 stakes). The ozark trail gives you around the same fuel weight as the falcon, but…11g heavier…though is less tall and a bit wider (so more stable).
The 8oz MSR canisters isn’t that bad efficiency wise if you really need that much fuel, and ..the 16oz is really good but…thats a LOT of fuel.
In short though…I’m never taking a 4oz fuel canister again.
Aug 29, 2025 at 8:07 pm #3840514It looks top heavy. Tippy.
Aug 29, 2025 at 8:52 pm #3840516Could you dig a hole for the canister?
CheersAug 29, 2025 at 8:56 pm #3840517The only one I’m worried about is the taller 5.5oz falcon.
Well, ..the 1oz canister requires a 3d print. Otherwise you have to do stuff like this ->

Which of course, works….but..totally worth it to just bring a 6g 3d print.
I do have 3d printed legs that attach to standard canisters ->

But the falcon canisters have a different lip on the bottom, so they don’t quite work.

Of course, something could be 3d designed to work, its just, I don’t have the skills for it. Though, if you brought a specific 3d print for it, then the weight difference to go to the ozark trail canister would be negligible, so you could just bring the ozark trail canister which is wider and stubbier. I do think the 5.5oz falcon would be easier to reinforce with 2 rocks than the 1oz canister.
Aug 29, 2025 at 9:02 pm #3840518Could you dig a hole for the canister?
CheersYes, that is totally another option. Though…usually my camps are in hard to dig areas….where, the ground is already super compacted or in alpine, where its really rocky (so, would be easier to just use some rocks to prop it up)
Sep 1, 2025 at 2:27 pm #3840697DGoggins: Thanks for the excellent summation of weights and capacities. That’s the sort of thing that, years later, I’ll google “BPL air horn canister weights” instead of having to weigh them out myself. Sometimes from the store aisle, sometimes from the field.
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