So I’ve been gifted a couple of Zpacks sleeping bags with busted baffles and I’m thinking of re-purposing the down for a new winter bag. The thing is, I like to cowboy camp and dew/frost really puts a damper on using high-loft down with thin shell fabrics. So I want to add a thin “dew layer” of synthetic, to take the hit from external moisture.
I have a quilt with a similar design from Aaron Sorenson here and it works great, so I know the principle is sound. I tried a WPB shell quilt and didn’t like it, not breathable enough.
Insulate seems like it’s not the best warmth per weight, but if it’s packable and light then I can add extra down and get the same overall warm/weight ratio as if I used something like 2.5oz climashield for my dew layer. I gather than 40-weight insulate *might* weigh 40 grams per square meter, but I can find no solid evidence of this fact. If so it’ll take 3 oz off my dew layer weight compared to the climashield, so I can add 3 more oz of down to the bag. Anyone got some on hand to throw on a scale?
Also, I figured I’d make the bag with the zpacks design, to be worn with a separate hood and the zipper on the bottom. If so, I might be able to put the dew layer just on the top, rather than all the way around. If thinsulate 40 is truly 40 g/m2 then I might be able to get the entire dew layer to come in around 2 ounces or less!

