I have a couple of McHale packs that have been my go to packs for almost 10 years. Because I have extreme curvature in my back, Dan spent a lot of time with me getting a perfect fit. But before I discuss that, we might want to know how he wears his own packs.
Here’s the master…

Now, most of his larger packs, to include my LBP36 come with the optional bayonet system. How this works is a frame extension that is used for heavy loads and are integrated with his unique load lifter system called the by-pass harness. Keep in mind that, without the bayonet extentions installed, the top of the frame  stays end at the top on the main bag (excluding the material for the roll top) and the shoulder straps are sewn right at the top too. So if the shoulder straps wrap around shoulders the frame will be below the top of the shoulders, which we probably wouldn’t want. This picture of my Bump shows where the shoulder straps are located:

With Dan’s system he recommends that when using light loads without the frame extensions the shoulder straps should be level or even slightly above the shoulders. Here’s a drawing he sent me:

Looking at the drawing above, you can see there is a removable top lid attached to the top of the pack, and the shoulder strap is at the level of the top of the internal frame stay.
When using the bayonet system with heavy loads the main stay is shortened by 1.5 inches (using a built-in swivel), and then the frame extension is attached inside the pack. Now, the shoulder straps shave a slight wrap and the by-pass harness is routed outside of the shoulder strap and connects at the top of the much longer frame stay . Most of us here on BPL will rarely, if ever, need this function. Here is a drawing:

For those who need this feature, here is what it looks like with a incredibly heavy pack:

Below are pictures of my frame stays; one from the LBP36 with the Bayonet system (top), and one from my small Bump backpack (bottom). Notice the top one is shorter, because the swivel has been turned to the short position. If I lengthen it both stays they are the same length. Also the top stay is thicker and wider than the stay from my lightweight Bump. Note the curvature on the right, this is where the back of the pack rests against my upper back… a lot of curvature and having the shoulder straps up high helps keep it secure against my back, plus with the light loads I carry (never over 35 lbs, even with 2 gallons of water in deserts), I carry most, if not all, of the weight on my hips.

Below are two pictures from the demo pack process with Dan, I did back in 2010 for my larger LBP36. These pictures are without the frame extensions installed. After looking at these pictures and talking to me on the phone he had me add even more curvature to the stays.


Seems there is a lot more than just determining where the shoulder straps should be, as it is dependent on how and where the frame is placed, body shape, etc. Also, Dan mentioned I like to keep my hip belt higher on my waist than most people, but it works for me given the belts on both packs are 5 inches tall.