Aaaaand, we’re back with some preliminary results.
I cut up a 1-micron filter bag to experiment with. The fabric is surprisingly tough, at least to the scissors I used. But, these are my shop scissors, which I also use to cut brass shim stock, aluminum windscreen material, cable ties, paper, and whatever else comes around, so that may not mean that much. I removed the gasket in the Sawyer Squeeze and used it as a template to make a circle of the pre-filter fabric, and a new gasket out of thinner rubber.
The circle wouldn’t register on my scales. For reference, a 1.5″ x 4.5″ chunk of the fabric weighed 4 grams.
I also cut a new gasket of 1/16″ neoprene gasket material. I didn’t weigh that since I ended up dissatisfied with its performance.
I inserted the pre-filter material, fuzzy side out, followed by the new gasket, and screwed on a full bag of water. I just used tap water for the preliminary leak and flow testing.
Unfortunately it leaked at the dirty water inlet. If I really cranked down on the filter to screw it to the bag tighter, I could get the leak to stop, but when I removed the bag the pre-filter and gasket were stuck in the mouth of the bag, which would be a real annoyance on the trail. I think the leakage was caused by defects in my homemade gasket.
I then tried using the stock gasket. Stacked on top of the pre-filter it looked like it might be too thick, but in practice it didn’t leak. If I over-tightened the bag the gasket and pre-filter did lodge in the neck of the bag, just as the thinner gasket did.
I was able to operate the filter as normal, either by squeezing or by simply holding it pointed downward and flowing under gravity. Apparently there was still some gunk in the dirty water bag from the last time I used it, because the pre-filter did appear to have silt lodged in it after I filtered a couple quarts. The pre-filter did slow down the flow somewhat, and I’m not sure how quickly it will clog, but it definitely seems to warrant further testing. I’ll report back in a few days.
Walt