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MYOG Saw revisited

Viewing 6 posts - 1 through 6 (of 6 total)
Stefan H BPL Member
PostedMar 27, 2025 at 9:49 am

I recall having some fun and fruitful MYOG Saw chats on this forum about half a lifetime ago. The futile quest for the perfect saw has continued since, and my idea of a usable, practical saw has changed quite a lot.

Saws

Pictured is my saw collection with the latest version being the largest. The black and orange Outdoor Edge saws (5oz, 2.5oz) were really sleek and promising but are too fine and slow, made for bones. The tiny saw is my silly SUL from over a decade ago, it’s .5oz and can cut teny pegs, trekking poles, lil stuff.

So this time I wanted a big one that can process firewood and fit in my running vest to clear small trees off the trail. It’s a Samurai 270mm, which I find cuts as well as silly at less than half the price. It’s cuts aggressive but smooth, no chatter even through bone dry juniper and mahogany. With the aluminum handle and aluminum bolt it’s right on 4oz, without a sheath. I think I will use some 3/8 Pex pipe for a blade guard, I’m open to UL suggestions. The handle and sheath that came with the saw were fantastic but I needed it 2 inches shorter and wanted it half the weight…..and I just can’t leave things stock, that’s no fun.

Thoughts? What is everybody using for a saw nowadays? Seems I’m not the only one trending towards beefier, more practical gear.

Bill Budney BPL Member
PostedMar 27, 2025 at 11:36 am

Jan Rezic has a UL handle for Silky blades. David Gardner has some kind of fancy cutter that he uses to make larger saws with a variety of grips.

I have made blade guards out of plastic file folders or disposable cutting boards, folded. A rubber band holds it in place.

Terran BPL Member
PostedMar 27, 2025 at 12:00 pm

Admittedly a bit of carelessness on my part. Using a similar saw, I was cutting a small branch while holding it still with my left hand. A tooth of the saw caught on the branch, slid down and caught the top of my hand. Just a small cut, but it cut a tendon. Now I find it difficult to give directions as it no longer points straight. Instead I end up making an unwanted gesture. It’s when doing the simplest tasks that I find that I let my guard down and hurt myself.

Stefan H BPL Member
PostedMar 29, 2025 at 9:04 am

The Yuka is sweet, for sure. hard to be at. But this is MYOG, so it’s funny to me how people post about stuff I can buy. The perks of making our own gadgetry are endless. We can make things exactly how we like, not watered down for the masses, not nerfed for safety, lighter, stronger, cooler (in that mad max style). And the FIZZ provided by the creative process and consequential use of our bespoke items is priceless.

I added some utility to my saw by fitting a screw cap on the handle to use it for storage of firestarter/spare lighter, wrapped the handle and got my sheath sorted. Pretty spiffy, still plenty light for a serious saw that can cut 6 inch stuff.

I highly recommend this blade. It’s a Samurai Taisho 270, the purple handle one. It was only $25! With the handle and sheath. The curved blade and varied tooth size are unbelievably smooth and fast. Smooth enough that I’m able to test it with 5 badly broken ribs on the side of my sawing arm. Tested it out dealing with spring blow downs in the park. Good stuff.

Fifty Weekends BPL Member
PostedJun 10, 2025 at 9:50 pm

I use this folding saw which is a remarkable 3.5 oz, cuts well enough, has an 8.3″ blade and is 19″ long when fully extended. It even locks open. I find it hard to justify making my own saw or buying a more expensive one considering the performance-to-weight ratio of this. I’m sure it could be 3 oz with a few holes drilled through the handle.

https://www.amazon.com/dp/B0B6BD9X2P

Viewing 6 posts - 1 through 6 (of 6 total)
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