I recently completed a pair of karo step baffled down quilts and thought I would show a few pics of the process and finished products.
Specs:
Blue/Blue ~22-26*, 12oz 950fp, Total weight 16.5oz – 50x72x38
White/Blue ~20*, 12.5oz 950fp, Total weight 17.1oz – 50x72x38
Summary of build:
Design and create full size pattern.
Trace pattern onto both pieces of quilt (shell/liner, top/bottom).
Cut out pattern. Cut out baffles. 


Start sewing baffles to wrong side of shell (the side facing the down inside).

Sew other side of baffles to corresponding location on the wrong side of the liner.


Hem both sides down to the bottom. Create exit holes for shock cord footbox (best create exit holes at the top as well) and Hem the bottom drawcord enclosure.


Install/finish off shock cord. Prepare and install snaps/velcro/zipper.
Stuff the down you previously calculated. Sew top hem and draft tube (optional).

Install shock cord and finish off the ends with a snap closure.
And ya done!




As always, feel free to ask any questions!

