Roger, et al; Did you mention wall thickness, or did I miss it. A good example of how it effects stiffness is a comparison of Easton .340 dia. flexible poles, with .344 dia. While the .344 has a larger diameter, it is more flexible (and less strong) because it has a thinner wall than the .340. As was earlier noted, the wall thickness and dia. are coded on the Easton alloy tubes and provide both the outer diameter and wall thickness in 64ths of an inch.
After much break-testing, the lightest and strongest flexible carbon poles I found were Gold Tip 75/95 Expedition Hunters, and I’ve used them on a wedge tent for years and never had a break. The company states they are formed of multiple layers of carbon layup, but is not clear about whether they are different orientations of wrapped carbon fabric or if they are filament wound. Cabelas has made similar claims about the layering of their carbon arrow shafts, but I found they break much more readily. Since the Gold Tips tested better than anything else tried, it did not matter whether they were wrapped or wound.
At that time, the principle providers of carbon tube online were Rockwest, Clearwater and DragonPlate, some of which sold filament wound tubing in various diameters and wall thicknesses, but at very high prices, far more than the market would bear for backpacking tents. Today, however, I see from JCH’s experience, and from browsing on line, there are a lot more providers, including those that provide the filament wound.
The Gold Tips I use weigh just under a quarter oz per running foot. So the weights and lengths JCH provides for larger diameters poles that are rigid are pretty good, I think. It’s useful to know about new sources, like Hao Zhong and others, in the search for the lightest and strongest carbon tubes for tent poles. But one surprise was a high-end carbon trekking pole that was exceedingly flexible compared with an inexpensive carbon pole with alloy in the lower sections that was stiffer and more user friendly and has never failed. Such things become apparent with an opportunity to use the gear for a while. While the forums are enjoyable, I miss the many articles on BPL that evaluated products in depth.