Hi All,
I managed to complete my heaxagonal group tent mentioned in a previous post just over a month ago. Its 3m wide, 2m high and has 1m vertical sides. It is a fly only tent designed to comfortably sit a group in rainy weather on my group backpacking trips (mostly in the Drakensberg, where it will also double as sun protection.
All the poles are carbon fibre. Its made from 1.6oz silpoly from RSBTR. The reinforcements are various go from 1.6 silpoly all the way to excessively strong pack materials for the pole sleeves. I used ‘sew-all’ polyester thread which seems plenty strong enough to be honest. The seams are all faux-felled and also seem plenty strong enough. I’ve piched it in a 25mph wind and it coped fine. The seam sealing works well and its watertight. It weights 3.2kg including everything.



However there are some fairly major issues! To pitch it in 25mph winds required a LOT of tension. It means extending the centrepole far far more than the 2m I had designed. its more like 2.3m at a guess. I also have to put ridiculous tension on the guylines. This seems to be because I have not done any caternary cuts and all the seams are on the bias. This leaves an enormous amount of stretch in the seam (I would guess at 15cm or so on a 2m length) and this pulls the tent out of shape. But even with masses of tension, these seam still stretch too much, so wind causes the roof area to billow and deform, greatly limiting its usefulness in inclement weather. This seems a big shape because in other areas I think the tent is excessively strong. The carbon fibre poles are far stronger than they need to be (14mm outer poles, 25mm inner pole, the latter of which I had left over from a previous unrelated project).
I think I have ultimately made the tent a bit too big. I would like it to comfortably sit 8, but in reality I think you could sit 16 at a squeeze ( per side). I also think I have made it too tall, the pyramid portion just catches the wind too much, and since the tent will mostly be sat in, this seems like a bit of an error. So I am likely to redesign to reduce the height to more like 1.7m (but design for 1.6 because of the stretch!) and bring the sides in by 20cm or so.
So to the questions:
How should I redesign the roof? I have various ideas….
1. Change materials to something stronger with less bias stretch (but I dont know what this would be and RSBTR do not have data, only telling me that 1.6 silpoly is actually already pretty good in this regard)
2. Keep the same cutting orientation with the main seams on the bias and the centre of the panel being with the grain, but add caternary cuts to improve tension and perhaps shorten the length of the seam slightly?
3. Cut 16 triangles so that I can pair them up in such a way that all main seams are with the grain, but that the seam that joins each pair is on the bias (perhaps with a cat cut as well?)
4. Cut 16 panels but make it so that every seam is a combination of with the grain and slightly bias cut.
These are my ideas so far. I think reducing the size of the tent slightly will make a world of difference on its own, but I would like to do as much as possible to make a really strong tent that is less susceptible to the wind, because those ‘walls’ are really really strong!
Thanks for your help,
Alex

