Both Eric’s and Chris’s observations are interesting. They are both making a fair comparison with respect to fabric weight and construction. Brynje superthermo polypropylene uses 140 g/m2 fabric for a garment weight of 130 g. While brynje wool thermo uses 125g/m2 fabric for a garment weight of 140gm.
And yet both report that the wool thermo has a substantially longer dry time.
This seems at odds with the claim that controlling for weight/ thickness there is no appreciable difference between wool and synthetic wrt absorption and dry time.
Stephen do you have a view about what might be going on here?
Hi Hugh, I do. I decided to do my own drying test to see how they performed. It has turned out to be very interesting. These outlier fabrics perform very differently than the more conventional fabrics I tested for this article. However, testing “boundary” fabrics can provide insights into the performance of conventional fabrics. This is the case here.
The general conclusion from this test is as follows: I think, at some point, conventional fabrics tend to hold so much moisture that the characteristics of the underlying fibers are overwhelmed and it becomes difficult to determine how fibers impact performance.
Right now, this is speculation. I hope to redo the testing over a broader range of synthetic and natural fibers. I will also delve further into the method of achieving saturation.
Now I will try to briefly describe how this test worked out, although I am not sure brevity is something I often achieve.
I have done this test three times. I will focus on the final test.
I tested a nearly new merino shirt and a well-used polypro shirt. The merino shirt was a turtle neck zip model, so I also used a turtle neck zip polypro shirt. The second round of testing of these shirts produced some pretty wonky drying results because of the very different drying behavior of the mesh vs. knit components of the turtle neck and the cuffs.
For the third round, I cut off the knit turtle neck and cuffs on both shirts. I then tested the four types of fabrics. The knit turtle neck/cuff fabrics perform more like conventional fabrics. The mesh fabrics do not.
To “saturate” the fabrics, I put them through a cold water delicate wash/rinse cycle, with all the fabrics in the same wash load. The rinse cycle was set to low. Before and after the wash, I weighed all the fabric samples. This provided the dry and saturated weights. I then hung them to dry. I didn’t measure the temperature or humidity. The temperature was probably around 70F, and the RH was perhaps around 30%. The air was still. I weighed at 5, 10, or 15-minute intervals, depending on how the samples were drying.
My lab scale measures in grams but not fractional grams. This test needs fractional grams to provide the best drying time curve fits.
Here is summary data from the test:

Note that the drying rates for the wool and polypro mesh are very far apart. The cuff and collar sample drying rates are closer but not comparable to the minor drying rate deviations in the article.
Here are drying data for the tests:


The upper graph shows the actual weights of the fabrics measured during the drying process. The lower graph plots the reduction in trapped water weight as the drying proceeds.
The top graph makes one aspect of drying very clear. The drying rate, as is conventionally provided as a single average number, is continuously changing. It starts at a high rate and then is reduced. This is consistent with Newton’s Law of Cooling, which he discovered hundreds of years ago.
In the top graph, let’s compare the drying for the mesh samples. We see rapid initial drying for both fabrics, but the polypro dries quickly, and the wool takes far more time to dry. You can see that the wool curve becomes flat after 60 minutes and then dries very slowly.
Here is what I think is happening. Ventilation through the fabric will dramatically influence the drying process. The mesh fabrics have copious ventilation: they are exposed to air movement on both sides with no obstruction, as would be present in a conventional fabric. The polypro shirt dries very fast. The fibers do not absorb moisture, and moisture cannot form a tenacious bond with the hydrophobic fiber surface. Therefore, it dries very quickly. The wool shirt acts differently. The water that is lightly bonded to the wool exterior dries quickly. After 60 minutes, 79% of the water has evaporated from the shirt. Most of this is exterior moisture. The remaining 21% will dry over the next 2.5 hours. I believe most of this water is absorbed into the wool fiber proteins, where it bonds to those proteins. Water absorbed into the fibers will dry slowly because more energy is required to evaporate bonded water; there is far less ventilation to carry vapor away, and, as the fiber dries, it provides increasing insulation from outside air, so there is less heat available to support evaporation.
In short, the fiber qualities of the mesh shirts are on clear display!
Look at the two plots below for the collar/cuff fabrics. Compared to the mesh, these are more like conventional fabrics and offer far less ventilation for carrying off vapor from evaporating water. Bear in mind that these densely knit components are two layers of fabric, so they have a lot of capacity to hold water and have far worse drying conditions. If we look at the shape of the curves, we see much slower drying than was initially for the mesh fabrics. However, the wool collar/cuffs take far longer to dry than the polypro collar/cuffs. This is likely due to the same slow drying of absorbed moisture stuck in the wool proteins. Again, we see the fiber properties influencing the outcome, contrary to what several sources (including me) showed. The difference in drying rates for these two fabrics is surprising to me. The drying mechanism used in the article was a heated surface, which provides far more energy to support drying than the still, low-temperature air used for this test. I intend to take a closer look at this issue before further testing.
The bottom plot shows the % of water remaining in the samples at any time during the test. The steeper the curve, the faster water is evaporating. We can see the extended slow drying times for the wool fabrics. In use, this may not be as large of an energy drain on the user as it appears. In these flattened curve sections, the exterior of the fibers is likely dry. That was what I felt each time I placed them on the scale. The quantities of water in the fibers appear to be less than the maximum absorbent capacity. So, some increased insulation performance from the wool will slow the loss of your body heat in support of the drying process. Your total energy loss to support wool drying will always be higher than that of polypro. However, your instantaneous heat loss will be reduced over the latter part of the process. Possibly, this will be easier to live with.
That is enough for now. I plan to delve into all this in greater depth over the next couple months.