Topic

Building an insulation test rig?

Viewing 6 posts - 1 through 6 (of 6 total)
PostedMar 24, 2016 at 11:17 am

Hey. I’ve been thinking about building a test rig to measure the thermal resistance for different insulations or fabrics for a couple of years but never gotten around to it. I now have an upciming clas in school(engineering) where it could be useful for some quick and dirty tests even if we probably will have access to a credited laboratory for the final tests. Anyway, I need some help with the electronics and was hoping somebody here could help me out or point me in the right direction?

What I want to build is a hot plate test machine, heat up a large metal plate to 35 degrees celcius, place the testpiece on top and measure the wattage required to keep the plate at 35 degrees celsius along with the exact plate and air temperature and you can calculate the thermal resistance according to:

R = (Ts-Ta) x A/H

R=thermal resistance

Ts=surface temperature

Ta = air temperature

A=test area

H = power input

 

The thermal resistance can then be converted to CLO if that’s wanted.

I have acces to the ASTM testing protocoll which specifies a setup similar to my two sketches,

And a close up of the test plate

So what I need some help with is with component selection and creating a schematic for how to connect it all together. The system needs to keep the hot plate at a constant temperature according to the readings from the thermometers inserted in the hot plate. I know how to solder and how to put together basic wirings but this is over my head.

David Thomas BPL Member
PostedMar 24, 2016 at 1:57 pm

Start by reading this:

http://www.omega.com/prodinfo/temperaturecontrollers.html

(they sell all the control bits you need – the thermocouples, controllers, heater elements, SCRs to switch the elements on and off, etc.)

That ASTM protocol must call for some allowable temperature range / some tolerance for how close you must keep the plates at 35C and you probably can’t achieve that with an on-off controller (like the thermostat on the wall at home).  But it can be done with a PID controller which, if you’re any kind of engineer except maybe a highway engineer, you should learn about anyway.

“3mm aluminum or copper”  Wow.  They’re actually telling you to go out and steal a STOP sign?

PostedMar 25, 2016 at 10:19 am

“But it can be done with a PID controller which, if you’re any kind of engineer except maybe a highway engineer, you should learn about anyway.”

Aha, PID, should have thought of that. Used one ten years ago when I built a rebreather(diving equipment) when I was in high school but I can’t say I remember anything about them since then. No mention of them in school either (Industrial Design engineering). Will have to read up a bit about them.

““3mm aluminum or copper”  Wow.  They’re actually telling you to go out and steal a STOP sign?”

Galvanized steel here in Sweden, so that’s a no go :)

Viewing 6 posts - 1 through 6 (of 6 total)
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