Topic

Modifying a Jam2 pack

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Robert C BPL Member
PostedOct 8, 2007 at 6:20 pm

I picked up a Golite Jam2 pack on sale recently and will be doing a trip with it this weekend (so I'm not taking scissors to this before I'm certain I like it, haha). So far, I do like the pack quite a lot, but it has lots of extras that I don't see myself as needing to use in the future.

To all owners of the Golite Jam2 pack, how did you modify it to shave a few ounces?

I see myself taking a seam ripper to the hydration bladder sleeve, but I'm concerned about weakening the fabric when I undo all the stiches, leaving a row of holes. Do you think a urethane-based seam sealer would do the job of restoring some strength to the fabric along the old stitch lines? I wonder if there's an easy way to change the midweight nylon webbing out for lightweight grosgrain? Has anyone had luck replacing the 1/4" foam backpad with some sort of lighter weight foam that works just as well?

Thanks for the input.

PostedOct 8, 2007 at 7:19 pm

I don't have a Jam2, but the original Jam. I just removed my foam pad today, trying to cut a few more ounces off my pack weight. I don't really see where you'll need to actually replace that pad if you put your sleeping pad inside the pack. Your sleeping pad, or even a sit pad, just placed at the back should do the trick just fine IMO.

Tom

PostedOct 8, 2007 at 9:05 pm

I took off the buckels on the hip belt (I rarely use it, plus if you don't cut the straps off, they are long enough to tie to give you stability if you are going to jump a stream, etc.). I took out the back pad, and replaced it with a smaller section of blue foam pad I bought and cut up at rei ($15). You don't need any foam on the back – I just put it in there because at night I take it out and roll it up in my sleeping bag stuff sack and put clothes inside of it. It makes for a very nice pillow. I took off the sternum strap and buckles.

All in all I only saved 2.7 oz, but hey – everything counts right? All my mods are non-destructive, I could put everything back. I am thinking about trimming off the straps and other buckles though and saving another few oz.

Andy Skurka got his down to 16.5 oz. Not sure how.

PostedOct 9, 2007 at 2:42 am

>Andy Skurka got his down to 16.5 oz. Not sure how.

Mine's at 18 oz right now, and I haven't trimmed anything. The only mod I've done was to remove the back pad, so I could probably get my down that far as well, if not farther, and mine is a size large.

Tom

PostedOct 9, 2007 at 4:46 am

Andy Skurka got his down to 16.5 oz. Not sure how.

In one of his podcasts (i don't know which) het tells how he modified his Jam2. As far as i remember he removed the foam back, cut out the hydration sleeve, removed the ice axe loops, removed all excess webbing and he probably did some more.

I always remove the strenum strap, never use is and is actually quite heavy.

PostedOct 9, 2007 at 9:34 am

I was thinking about trimming off the entire front pocket (not unstictching it, just cutting as close to the seam as possible). I'll be that zipper weighs a fair amount, plus you'd lose alot of that heavy fabric. I would think I could get it sub 15oz. But then I realized I'd be destroying a perfectly good pack, and losing some of it's functionality (it would be a top loader only). I decided before I do that, I'd just buy an MLD Zip. Seems pretty darn tough and I'd drop even more weight.

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