"First basic problem is that folk that pull a pulk in -20f or below don't want to fiddle with equipment that has a great built in opportunity to fail. That is why most have a solid foam mat for example."
Good point. But, a lot can fail at those extreme temps, even Goose Down. People have reported that even with a VBL, on longer trips, the down starts to get ice forming in same. Not good in those conditions. One of the reasons why i was thinking of alternatives to begin with, that and price. That much high quality down is usually quite expensive. In comparison, this doesn't have to cost much at all. A Chinese company could make it for a few dollars or so
Also, are you saying that people don't ever use pads like the Xtherm or Downmats, in conjunction with foam pads, in more extreme cold weather environs? Seems i remember having read accounts where people have used combos like this in those extreme cold conditions and fared just fine.
Sure, a quilt like this could fail, and extreme temps can make it more prone to same, but if it was built well, since it's being used for static use with very little pressure on it and not much chance for abrasion etc–most of the problems would be limited most often to the valves and to proper sealing. Like anything, it would be wise to test it out under more safe conditions before going out in the wilds. If a company made something like this and went to sell, i would hope that they would do some testing first before releasing it. Most companies with a good reputation would likely do that.
Re: the Klymit Vest, again some good points, but why not just use a lightweight VBL in conjunction with a Down vest especially since you're not saving much if any weight to begin with? Yes, i understand about the adjustable insulation and all, but talk about fiddle factor–practically a fiddle factory if you're going to use in that adjustable way in conjunction with the Argon.
And, it makes no sense to use Argon instead of CO2. I happen to agree with Roger, possibly some marketing strategy to sell a more expensive go along product. For 250 dollars, you can buy 20 lbs of CO2 gas. For a vest, this would last a VERY long time.. contrast this with 134 dollars for a tiny little "tank" of Argon that for the vest lasts 80 fill ups. Wonder how much that Argon's price is jacked up above cost?
"In a similar way a quilt/cover will need to be articulated to somehow sit on top of you, so more fabric , extra weight and possibly cold spots."
With a thin and light enough shell/lining material, and not over inflated to begin with, and large enough, this should not be much of a problem for a relatively static use as compared to an active vest piece. Keep in mind that CO2 is a bit denser than air–it's not exactly going to just bump and half float off you. I'd imagine that you could also throw your Down jacket on top as well, which could help.
"Now the other bit is that if you need to have it inflated, it will be obviously bulky but worst of all will be subjected to a lot of jarring and prodding inside a pulk so the skin needs to be rather thick and strong, that is heavy, negating the possible advantage in more insulation for less loft.
Of course I am only guessing."
Yes, it would be bulky. However, as far as jarring and prodding and all that, unless one packs like an idiot, with sharp or abrasive items sticking out (who would do that anyway), i think this issue is largely over stated. Put it on top of your stuff which is likely to be covered with some kind of fabric to begin with, just strap it down on top. Molehills don't need to be mountains with a little planning and foresight.
One could probably get away with 40D materials (maybe even 30D), and even with a good thick coating, it wouldn't be that heavy. It's not a pad, nor an active vest, after all. The Klymit Vest and Jacket uses 50D material.