Aaron, it seems like it would pay to find out why you are having so much trouble with blisters & chaffing. This is something that runners actually do know a lot about. It is well known that these issues are usually linked to poor hydration status. Dehydrated skin is not resilient. Many times I have started to feel some chaffing & taken it as a message that I need to improve hydration, and when I do the chaffing goes away.
I'm not really understanding your main point. You say you don't want to carry 20lbs but you want a hip belt anyway? At what carried weight does a hip belt become desireable, in your view?
Unfortunately, no company is going to make products for the fringe element, even if they are doing super cool stuff. There are lots of products I'd love to see UD make because I want them, but that they never will because they'd sell like 10 units. I suppose those that do really out of the box stuff will have to make do or make their own gear, sadly.


