Nathan,
It's kind of amazing how similar my initial impression of this pack was to yours aside from your issues with the shoulder straps not being big enough (they were fine for me).
Like you, I also found that the sternum strap is impossible to adjust vertically without cutting the webbing end. It has triple backed webbing inside of there!!! That's just pure silliness.
By the way, just for future reference: those "plastic slip lock thingies" are called triglides. :)
I'm glad to know you (and Chris, above) think that the side pockets are way too small. I was scratching my head with that one for a little while at the store and I thought I might be missing something. And, I agree, the shoulder strap pockets are so small as to be almost useless.
There are just these little design problems with the pack that add up enough that I don't think I'll end up buying it.
It's such a shame too because these Fusion packs just knock the suspension elements out of the park. It's such a well designed ride for the weight. I just wish the rest of the pack could have been as smartly designed as the suspension.
I'd buy this pack in a second if it had really well-designed, large, external pockets (and a real internal security pocket, not that suspension pocket garbage).
The ULA Circuit and the Gossamer Gear Mariposa seem to get the pocket formula about right, I just wish I liked their respective suspensions as much as I liked the suspension of these Fusion packs.
Oh well. Here's to hoping that the SMD Fusion 65 version 2.0 will fix all these issues, whenever they come around (I'm not holding my breath).

























