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add a pre-filter to a Sawyer Mini

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PostedApr 7, 2014 at 7:49 am

I have the Sawyer Squeeze and added a simple MYOG pre-filter from a circle of gold coffee filter mesh placed under the washer on the dirty end. Many discussions of that idea on BPL and elsewhere on the Net. I found that works well for catching the bigger floaties and leaving the filter membrane to do its job on the smaller stuff.

I recently got the Mini, which I really like, but it has a different design on both ends, the input/dirty end being the relevant issue here — it now has a stub of a tube sticking out where the dirty water goes in:
Sawyer Mini "dirty" end

I know I could re-create the same pre-filter idea I made for the Squeeze by using tubing and an adapter on the Mini, but I got the Mini to save an ounce or two so don't want to be adding materials back in, and my hope is to screw the Mini directly onto my drinking bottle such as a SmartWater. So, I needed a new idea for a pre-filter. Web search came up empty. Here is what I came up with. Basically, I created a small "basket" out of the mesh to fit over the tube input of the dirty end and used a short piece of tubing to hold it in place.
materials for Sawyer Mini pre-filter

I cut out a small sticky dot that is roughly the size of the input tube, to use as a guide to make sure I didn't cut too deeply into the mesh:
sticky dot

sticky dot 2

Then I cut "fins" in the mesh so that it can fold over the top of the input tube (this is what the sticky dot is for):
sticky dot 3

Next I molded the little starfish of mesh over the tubing. When you do this, be sure it is centered so that none of the cuts reach over the top (or that will leave an opening for water to bypass the pre-filter). Also, when you fold down the fins it will create little "corners" in the mesh, use your fingernail or perhaps the side of the SAK housing to mash those flat so that you end up with as circular as possible of a basket of mesh:
basket of mesh

Then I took my tubing and carefully but forcefully pushed it over the input tube and mesh basket. Before I did this I boiled some water, let it cool a minute, and swished my tubing in it to soften it up, that really helped to get it on:
put tubing on

To finish I trimmed the tubing down:
trim tube 1

trim tube 2

finished

Since the Sawyer's input tube sticks into the bottle I want this to be as short as possible because when I turn the bottle up to drink through the filter the water in the bottle can only go into the filter from the level of the end of the tubing, so the longer the tubing the less of the water in the bottle you will be able to get through the filter.

I have not seen any other pre-filter mods for the Sawyer Mini, has anyone else come up with something? Please share, if you have a better idea I would be glad to scrap this and copy yours.

todd BPL Member
PostedApr 7, 2014 at 8:10 am

Great idea and great pics, JR!

Thank you

PostedApr 7, 2014 at 9:16 am

I thought about sponge too Dale, good idea, but I can't figure out how to make that work. I'm wanting to use a SmartWater bottle, dip it or use a small scoop to fill directly from the water source, screw the Mini directly on top and drink directly from the filter. Could do the same with the Sawyer bag like you're showing.

But, if I screw the filter directly onto the Sawyer bag with the sponge like that, won't the input tube from the Mini, which extends beyond the screw threads, extend slightly into the bag and thus effectively poke the sponge up inside the bag? Do you cut a small depression in the sponge to allow the filter tube to fit in, or do you find that the filter doesn't push the sponge out of place?

PostedApr 7, 2014 at 10:28 am

I made a prefilter with fine mesh for my full-size Sawyer, but I found it clogged up way too easily and my flow rate slowed down a ton unless I cleaned the prefilter with every use. I ended up just taking it out.

What size mesh are you using? I used 75 micron mesh, maybe that was my problem.

Dale Wambaugh BPL Member
PostedApr 7, 2014 at 11:14 am

If it clogs a 75 micron screen, it would plug up your 0.2 micron filter. I would rather clean the prefilter or carry a spare to swap out.

As to the sponge, it isn't perfect but it does hang in there. It would be great to have a little cage for it. Another option would be a short section of hose with some foam or fine mesh cloth wrapped over the end with a rubber band. Enterprising MYOG folk could sew a little sock that could go on a hose or maybe directly on the nipple.

PostedApr 7, 2014 at 11:26 am

No idea what size mesh, I just got a "permanent" coffee filter, I think from Wally World, and cut it up. Something like this:
gold coffee filter

Clogging will have as much to do with the water you're filtering as with the size of the pre-filter.

Dale Wambaugh BPL Member
PostedApr 7, 2014 at 12:37 pm

"Clogging will have as much to do with the water you're filtering as with the size of the pre-filter."

Do you think so? :) Fast running streams carry an enormous sediment load. You can see it with glacial streams in the classic blue-green color. Take a clear container on your next trip and let the water settle while in camp. That stuff in the bottom will clog your filter, of course. If you travel areas with silty water, using a paper coffee filter will pre-filter nicely, adding life to your filter as well as improving chemical or UV purification. It is a fussy extra step, but it helps at times.

I made a filter holder from a seal-a-meal bag:
http://www.backpackinglight.com/cgi-bin/backpackinglight/forums/thread_display.html?forum_thread_id=44546

PostedApr 7, 2014 at 2:02 pm

I like that my idea affixes the pre-filter to the Sawyer, that way when you refill you don't have a loose sponge to keep up with (not that it's so hard). But what I like about your sponge idea is both the simplicity to make it and the ease of servicing in the field — if your sponge gets clogged just rinse it out and go. Or, if it's too far gone just pull out a spare chunk of sponge. If my little mesh basket gets clogged that won't be as easy to pull apart and rebuild.

PostedApr 7, 2014 at 10:41 pm

Dale, how's the flow rate with that sponge? Does it get clogged easily, and is it simple to clean?

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