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3d printed plasticap

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Fred F BPL Member
PostedMar 25, 2014 at 10:53 pm

Several stove makers have found that, energy drink cans, with the twist off aluminum caps, easily adapt to re-sealing the stove after burns to save the fuel without having to drain it off into separate fuel bottle, by simply screwing the cap back after a boil;
In the course of "twist-on, twist-off" too many times the cap eventually starts to grind
the threads away , as the container was not designed by the manufacturer for multi or re-use.

In the Plastipot thread, (http://www.backpackinglight.com/cgi-bin/backpackinglight/forums/thread_display.html?forum_thread_id=88873)

I show a similar stove that I designed and printed a Plastic cap for (both ABS (black) and modified Butadiene (clear) was used) , to replace the original one that had started to get a little hard to re-apply easily:

Cap with liner

I replaced the original blue plastic liner with a blue silicone one, but if you allow your burner to cool after use , the original liner will probably hold out.

The plastic cap seems to seal very well and weighs only 2 grams more than the original
cap , which weights 4 grams.

Capsandstoves

The use of plastic (and the capillary design, along with other thermal isolation) in the stove body helps to thermally insulate the stove from the cold
and can be placed directly on a cold surface with minimal reduction in heat output of the stove.. (Hard to see flame in the daylight)

Burnerandnanokettle

The Nanokettle pictured was used to test burner outside (-4c) as it doesnt need a windscreen in light winds , the black back drop pictured was simply to highlight steam plume
at first boil…
Boilingnanokettle

Insidenanokettle

Bottomnanokettle

The .stl file (file needed to print cap using 3d printer.. Find a Friend who has one! Takes about an hour to print) can be downloaded at:

http://www.thingiverse.com/thing:281189Capsandstoves

PostedMar 28, 2014 at 7:26 am

Fred, this is the first I've seen of the Nanokettle. Have you posted about it in another thread? I've thought for a long time that something smaller and lighter than the Backcountry Boiler would be handy for those who don't cook in their pots (those who just boil water). Can you share any details?

Fred F BPL Member
PostedMar 28, 2014 at 7:23 pm

Colin:

No , I haven't posted anything about the Nanokettle because I thought it so
dead simple that it must exist somewhere in another form and that it has detailed posts
in another ul/backpacking group somewhere…

Anyway,

It holds 300 ml when full, takes about 7 min to boil( I have not used any containment for the hot gases to funnel them through the center tube, just open flame and a metal mesh pot stand, so far I am testing the best fire bowl to mate with it) , and uses a cut down heineken pot as a base for the pot/kettle..
I realize that the heine's are no more, but a ridged foster pot with a beer can ring
would do nicely as a substitute.
I haven't tested this prototype with wood flame but I don't think that will be a problem since I have used it about a dozen times to bring the 300 ml to a boil with no
degradation with the can structure..
One of the pictures of the bottom of the pot shows the oversize flame shield/tightening ring of titanium , that was designed specifically to protect the
pot/chimney interface, which is just a hole cut in the center bottom of the beer can
and into which a high temp silicone o-ring is "grommet-ed" into and then the threaded, step-lathed, central chimney is screwed through the hole.. as long as you have water in the boiler you wont damage the can.
The lathing of the chimney is based on designs used in some commercial boilers
to increase surface area for better heat transfer…

Another picture to better illustrate…Insidenanokettle

The top of the nanokettle is just a transparent silicone , "sippy-cup" lid used on
many commuter coffee mugs everyday, into which a corresponding hole has been cut to
accommodate the diameter of central chimney.. it seems to hold up just fine with
the heat in direct contact with the chimney…
The silicone lid also acts as a safe way to lift and handle the kettle.. of course
it makes a convenient way to drink directly out of the kettle also, and a way
to know that it has come to a boil, although there is visual feedback of the boil through the transparent silicone lid…

Easy peasy..

I can post more pics of the disassembled unit if need be…

PostedMar 28, 2014 at 9:22 pm

That's just cool, man. Good job! I'm sure there's a market for the Nanokettle. Better start a Kickstarter :)

Matt

PostedMar 28, 2014 at 10:03 pm

I am very impressed by the ingenuity of this project. I am surprised though by the boil time. Curious if there is a way to choke the flue for more efficient heating? Great all around design, and I especially like the lid.

Cheers

PostedMar 29, 2014 at 8:41 pm

Fred, thanks for that explanation. The watertight bottom joint between the vessel and the chimney is the tricky part, and the difficulty of that part of the design is the only thing that prevents most MYOG tinkerers from making their own, I think. The silicone washer and threaded chimney component are clever. Thanks for sharing it.

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