We all owe a “thank you” to BPL DIY forum contributor Nathan Myerson. He is working on a project using the latest version of aluminized Cuben. He contacted me to offer a scrap, for “analysis and sharing of my test results with the community” based on a prior forum thread. See: Reflective Cuben Delaminating? – 6 month old news
The Brooks Range Rocket Tent material I tested on 4/8/11 was Cubic Tech CT2K.18/KM5 which I refer to as the “First Time Version”. The current scrap is labeled CT2K.18/KM7 which I refer to as the “Third Time Version”. The characteristics of KM6 remain a mystery, but I refer to it as the “Second Time Version”.
Picture of the “Third Time Version” scrap I used for testing:

“The Third Time Version” material characteristics that I measured are:

The “First Time Version” catastrophically delaminated during a Protocol B wet-flex aging test. Roger Caffin and I worked together on Protocol B testing procedures. In early 2011 he suggested that we use a Cubex wet-flex machine to achieve single cycle granularity and repeatability. This necessitated the purchase or construction of a fairly complex device which he volunteered to custom build. My concern, at the time, was that if a BPL forum member wanted to verify our Protocol B test results that he/she would have to first purchase or construct this specialized piece of test equipment. I lobbied for just using a standard washing machine and dryer to create wet-flex aging and he reluctantly agreed. After the publication of the Protocol B test results, I purchased a commercial Cubex machine and it is what I have since used for precise wet-flex aging.
I used a high quality fabric sample to correlate the crude Protocol B cycle with the fine granularity Cubex machine cycles.

The “First Time Version” aluminized Cuben delaminated between the first and second Protocol B aging procedure or at approximately 5,400 Cubex wet-flex cycles. After testing at fixed intervals up to 16,200 Cubex wet-flex cycles (3x the amount of wet-flexes needed to create a catastrophic failure in the “First Time Version”) the “Third Time Version” maintained >3,515 mm H20 HH and had zero signs of delamination.
OK Now it Works – What is Different?
The “First Time Version” micrograph at 5mm field of view. Inside it looked like a Star War’s movie scene. There was no major aluminized surface voids, only micro-dot voids, and a large amount of celery-green color adhesive used. It looked really high tech but…

The “Third Time Version” micrograph at 5mm field of view. With all of the obvious fissures, I said to myself, “This material will never pass a large number of Cubex wet-flex cycles but, …

A much more detailed look at “The Third Version” shown at 600um field of view:

It is obvious from this micrograph that the aluminum coating was applied on only one layer of Mylar. One side is significantly shinier (lower emissivity) and that is the aluminized side.



