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HMG pack load lifter straps: making a good pack great

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PostedFeb 2, 2014 at 4:30 pm

I picked up a used HMG 3400 Ice Pack recently. Pretty heavily used, but still quite functional (after a bit of extra seam sealing via Aquaseal).

According to HMG, I should be using a size large pack, and that's what I have. As long as I am carrying loads up to 25 pounds, and I distribute the load correctly, the pack carries very nicely. Above 25 pounds, however, I cannot keep the pack from slouching back to the point where it applies enough pressure to my shoulders that I get sore trapezius muscles after a while. I really (REALLY) hate sore shoulders at the end of a long day. So, I added load lifter straps to the pack and extended the frame up an additional 4" to accomodate the LL straps. I have had one 10 mile day hike with the pack carrying a light load over mountainous terrain, and one 11 mile walk on easy terrain carrying 35 pounds since doing the mod. I can't lean my head all the way back without it hitting the cross bar of my new frame, but I might do a little bending to fix that. Otherwise it made a noticeable difference in my ability to hike with the heavier load and relieve most of the weight on top of my shoulders.

I canibalized the inside pocket for material since it was in the way of the mod anyway. I sewed the top and either side against the body of the pack and added velcro straps that attach to the stock aluminum stay tensioner straps:

The new frame is made from 58" of solid 1/4" aluminum rod ($1.42 at the local welding shop) bent with a wide flare at the top to support the load lifter attachment points, and then neck back down to the width of the stock stay sleeves. Here it is outside the pack:

This gives you an idea what the resulting frame height and LL angle is:

PostedFeb 2, 2014 at 4:55 pm

The frame is excellent. He simply has a pack frame that was too short.

PostedFeb 2, 2014 at 5:45 pm

I would probably be happier with a 'tall' than a 'large', but I would still add LL straps for anything over 25 pounds. I'm a delicate and unique snowflake. That and I probably wear my hipbelt lower on my hips than some folks, so a pack manufacturer's recommended size can be a bit off in my case.

PostedFeb 2, 2014 at 6:02 pm

"That and I probably wear my hipbelt lower on my hips than some folks"

Me too. I would normally be sized for a medium HMG but went with the Large.

Forgot to say that is some nice MYOG, BTW.

PostedFeb 2, 2014 at 7:51 pm

I picked this used pack up nice and cheap specifically to determine how I would make out with HMG sizing and pack design before committing to getting a new pack sewn with added reinforcements (for ski carry, etc) and other specific requests (pass-thru hipbelt, etc). It's been a good investment. I will ski with it this winter and maybe get a new one this spring once I really know what I want. A 4400 Porter with accessory pockets or Windrider would probably suit me best.

Alex Wallace BPL Member
PostedFeb 3, 2014 at 10:51 am

Interesting – looks good.

I've been debating (1) having Zimmer make me a pack or (2) retro fitting my Cilogear 45L Worsack with a similar frame and jettisoning the brick of the frame sheet (keeping the bivy pad). Is that 6061 Aluminum? Does it hold its shape well? Was it difficult to shape? Thanks.

PostedFeb 3, 2014 at 11:42 am

I'm afraid I don't know the exact grade of alu, but it is very likely a 6-series. It is from a welding shop that mostly does marine stuff (commercial fishing boats and deck gear) if that helps at all. It does hold its shape quite well, but was reasonably easy to shape with very firm pressure using my hands. If it were a little stiffer that would be okay with me (I could have put it in a vise to help bend it, or created the tight radius turns around some pipe), but that may have made the alu more brittle. The solid rod does not collapse as you make tight radius bends at least. And the stuff is so insanely cheap that if you mess up, it's less than $2 to try again. :^)

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