So I have been thinking about getting bivvies for me and my wife. We currently use a Cuben MLD Supermid as our shelter, which as worked great, including a thru of the PCT. Weight wise it is great for the size. But for shorter adventures nearer home, I can't help but think that we could get away with shelters that pack smaller and can be set up and used in more difficult locations. I love the idea of being able to sleep in a bivy on rocky outcrops with amazing views, even in fairly strong wind. This is not something I would ever want to try in a Supermid!
I would want the bivy to be a one piece, self contained system. Ie, no tarp to go with it most of the time. As we live in the UK, this definitely means a waterproof bivy of some sort. I have been looking at commercial waterproof breathable ones from the likes of Rab and MLD made from eVent. These mostly tick the boxes, but I can't help thinking that I could make my perfect bivy myself.
As buying eVent seems impossible, I am looking at other waterproof breathable fabrics. What are my options out there? From my reading so far, the breathable Cuben Fibre from zpacks looks very promising, as the membrane is actually eVent! Does anyone know what the waterproof and breath-ability stats are like on this latest generation Cuben fabric? Would it be suitable for a bivy? I am hoping this bivy would be a 4 season setup, is the breath-ability going to work for winter?
The fabric is expensive, but I was thinking making the bottom and sides out of .74 oz/sqyd or 1.0 oz/sqyd Cuben Fibre, with the top, footbox and possibly hood made from the breathable Cuben. I am also intending on having a noseeum screen with a tie-out. Are there any design features worth including that will increase ventilation?
Can Breathable Cuben be bonded with 3M Cuben tape? Also how do you sew AND bond? Do you bond the seams first, then sew over the top, or will bonding with tape suffice? Some bits like the bug screen will need sewing. Do I simply run a piece of bonded Cuben over the back of the stitches to make it waterproof?
For ease of access I'm thinking a half length zip down one side. Is it worth using a waterproof zip for this or would I be better off with a standard zip, covered with a storm flat to stop water getting in?
Finally, does anyone have any good resources for designing a bivy, or any cool features to consider, or any do-s and don't-s?
:)

