Hi Peter
> why is it that when we prebend our poles (stretching the metal), they do not fail
> early in the game, but seem to hold in there better.
And with some alloys (eg Easton 7172, which you won't find used today), the failure happens faster than ever. Been there, done that. :-)
The standard Easton 7075 T9 alloy can be 'stretched' a litle bit IF (IF!) done under properly controlled conditions. I can roll an Easton 344 pole into a 6" radius of curvature, which looks utterly unreal. But don't try doing this yourself unless you have a customised rolling machine and really know how. And, I guess, don't try unrolling it afterwards either.
On the other hand, if you repeatedly stress an aluminium alloy pole again and again around its elastic limit, it will work-harden, and snap. The crystal structure accumulates too many defects. Been there, done that too. Ping!
So what's the difference? If you take the aluminium alloy past its elastic limit once or twice, and set a permanent deformation, it will recover and stabilise. If you take the alloy to its elastic limit many times – it will eventually fail.
As for carbon fibre – you can not put a prebend into this material under any commercially feasible conditions (that i can dream of). You can bend it of course: I bend 7.5 mm 2-D wrap CF tubing (eg Easton Ion, Victoryarrows, etc) to a 2 metre radius of curvature in my tunnel tents. They will go tighter, but stopping at 2 m gives me a safety margin for filthy bad weather.
Incidentally, when CF tubing snaps under bend, the noise is LOUD.
Cheers