After reviewing this post, chatting with Rusty via email, and working with Feathered Friends, I took the plunge and ordered a custom Vireo. Went with 5oz of overfill for the top half in a size long. Looks like weight should be around 21oz. I am 6'0" and 210 lbs and, as I live close to the Feathered Friends store, I was able to try the bag out on several occasions. I found the bag to be very comfortable and really like the wide girth at the top. I do suggest sizing up, and I am usually a size regular in a bag. The extra length helps with this bag when you cinch it closed as it gives you a bit more room. I did not find the narrower bottom half to be uncomfortable, but only time will tell. No zipper but, with the wide girth, entry and exit is not hard.
Like Rusty, this bag checked a lot of boxes for me. I am a side sleeper who tosses and turns, so I was wary of a quilt. The shell is Pertex Endurance UL and will let me dispense with a bivy under a tarp. Cost was significantly less then Katabatic and Nunatak. I expect it will be a true 25 degree bag, with room to add a down jacket to push it even lower. I sleep warm, so I expect this will handle shoulder season in the PNW.
FF has been great to work with so far. I dealt with Todd Budden who works in the retail store, and he talked to the guys in the shop who will build the bag. As they already had several Vireos built waiting to be stuffed, he said it should take a week or two for my bag to be ready for pick-up. I would say the Zpacks bag is about the closest in features and cost (size long, wide), but I liked the Vireo's shell material better, so that, and the local angle, broke the tie for me.