A summer experience left me with some general questions about lightweight pack construction and about the Osprey Hornet, in particular. Would be interested in others' thoughts and experiences.
Among the packs I've tested recently is the Osprey Hornet 46. It's a nice pack, and it seemed like the Delrin rods might give it enough structure to carry a 25 lb load (including water and week+ of food) a little more comfortably than the frameless packs. In practice, it didn't really achieve that, at least for me. The shoulder straps were fine and the frame gave the pack a nice structure, but things broke down when it got to the hip belt. The belt itself seemed adequate, but I couldn't get any appreciable weight transfer to it, in part because of the belt's low rigidity throughout, but especially because there didn't seem to be any functional connection between the hip belt and the rest of the pack. When positioned normally such that weight might be transferred to my hips, the pack tended to sag until it was pulling from below the hipbelt. Unsurprisingly, this was not super-comfortable, but it also had the unanticipated effect of causing an apparent increase in my torso length with increasing load (relative to the pack's nominal length). I've noticed more than a few comments about torso length and fit for the Hornet, and wonder if this might have happened to others, too.
Have others seen this for the Hornet? Is there a fix? (Despite this problem, I like the pack. If I could fix this, it'd hit a nice sweet spot for loads a bit heavier than my fav frameless packs carry well.)
Is this a problem that others have seen with UL packs with stays or other inserts? It seems like this could be solved by running some sort of articulated stay from the frame into the hip belt, or using a bit of semi-rigid foam that could keep the belt from sagging and that could functionally connect it to the pack bag. Are there lightweight packs that incorporate such designs? If so, how have they worked for people?
Thanks much!
Bill S.

