I have plans to make a silnylon tent similar to the SMD Haven or Lunar Duo but decided I should try to make a tarp first with cheaper materials.
…well that is now done and I thought that I would post the results here in case someone is interested. For reference…tarp is roughly 92" long, 48" and 22" tall, 82" and 64" wide…with the black ground (60×100") cloth fitting quite well.
Most materials were bought from DIY Gear Supply — http://www.backwoodsdaydreamer.com/
70D PU Nylon
200D Nylon reinforcements
Gütermann Mara 70 for everything.
3/8" grossgrain (doubled/folded) for tieouts.
Linelocs and 1/8” Dyneema braided guy lines.
Fiberglass replacement (3/8”) poles from Wallmart
Grommets (7/16”) from JoAnnes
** Weights **
Tarp w/ mesh and guy lines — 36oz (34oz but still need 6 “support” tieout loops to add and 4 will have linelocs and a few feet of guy line…then attach an extension of rope if I need to use them)
Poles – 8oz — 27”, 22”, 22”, 5”
Ground Cloth – no weights yet…I have 200D PU coated nylon cut to 60” x 100” and just need to make it into a bathtub with 4-6” walls (still not sure what I want). Also have a 48” x 84” tyvek footprint to use.
** Obligatory pictures **





I’ll try and add more when I get home from work of the inside and the general sewing.
Constructive Criticisms:
First off I should say that I've very happy with how this turned out. For a 36oz tent (without poles) I accomplished all the goals I had made for the project. I wanted to gain experience/confidence to make a tent with $100 worth of material and know that I’m not just throwing away money on something that won’t even be usable. I also had not sewn in nearly 10 years and my skills and knowledge have improved drastically during the 10-15 hours that I’d spent. Also, a great lesson for me is that even though I’m feeling confident I should never try to fold hems as I go…I’ve got about 4 feet of the worst looking rolled hem you could imagine… then I went back to the “iron and pin” technique that was working well for me and it looks great.
*** I made some big mistakes with the mesh ***
– bad pattern in general due to shoddy planning (perimeter required 385 inches…I had a brain fart and forgot to subtract the extra material I left at the bottom of the front/rear triangles so I ended up having with 5" strips of almost 400" long and also had the extra 5" at the bottom of my triangles…leaving me with +150" of 5" strips. I could have easily had used 7" or 8" long mesh for the perimeter if I did the math properly and 5" doesn't give me a whole lot of airflow).
– front triangle doesn't have enough extra width to be versatile to for the different pitches I had planned ( roughly 48" x 84" and dropping the height to 32" x 100" for "storm mode" — the mesh isn't wide enough for the latter pitch and it leaves a foot wide gap at the bottom)
— the latter issue can be resolved by sewing my leftover 5" strips of mesh to the existing parts I have…but I'm not too excited about the durability and aesthetics of this.
– Didn't order enough material to fix my mistakes with extra cut patterns.
*** More stupid mistakes with pattern on the 70D nylon ***
– My front and rear beaks weren't done properly — front beak triangles were cut out of a rectangle so now I have one with the PU coating on the outside and the other with it on the inside…can be fixed by making my own coating but it would've been better to think it out properly first.
– Accidentally confused scrap triangles (red in the picture of the pattern) for the rear beak pattern after it was cut out and then found them later after I'd already sew it up. (doh!) — still works fine. Just had a bit less coverage where I don't really need it anyway.
– Both beaks have the 90 degree angle where they attach to the main body instead of at their points…this causes the beaks to point out instead of down when pitched…easily fixed if I cut off excess material and I had known this before I had attached them…I just thought I would like it better. changing those angles would also allow for a flush edge on the ground if I pitched it in "storm mode"…instead I'm left with two very thin triangles left at the corners like a very wide // instead of /___|___…
–Again…something I had considered beforehand and I decided that I would make a "rain door" that I can snap into place and just leave the tent pitched the same way…but leaves less flexibility for pitch options.
– catenary ridgeline turned out pretty good in my opinion so I'm pretty happy with that. Allows me to actually use the crappy poles I have without much force on them (in the picture the tent is far more taut than needed and the pole is starting to bow…it has very little deflection when it's properly staked/taut. Just didn't bother with more pictures after I set it up a 2nd time)
*** Other plans for this project ***
– Going to add some small loops inside the tent and have a "gear bag" that most tents have…I bring a Kindle, phone and glasses on my hikes so I definitely like a place to stow them.
– Adding snaps to the front mesh doorway to close it. Also considered velcro but I think snaps will look better and weight slightly less…have multiple snap locations for the different pitches that the pole combinations allow (27+22 normal // 27+5 for storms)
– Also thinking about adding a set of clips to the beak…so that I can pull in the sides in a bit and also have 2-foot of rope/webbing to hang clothes and pots from.



