After a paper prototype to get the sizing right and then 2 cloth prototypes to get everything else right, I finally finished the real deal. I'm pretty excited to test it out tomorrow or Tuesday.
26.3oz without the frame sheet. And the frame sheet, once I trim it, should be 8 oz or so… so a hair over 2 pounds for a big pack that should be able to take on 35-40 pounds easily. 35 is the max I expect and that's with 10 days of food and 3 liters of water. Usually it should be sub 30 pounds, which I think will ride nicely.
Here's me with it on.

Here's the hip belt. I've never liked the buckles in the middle, so I sewed a thumb-loop on the buckle side with a ladderlock on the pull-strap side. That way it keeps the buckle to one side. Works pretty good and keeps the buckle out of my way. Plus, only one strap to deal with hanging down.

Here's 3 shots of the pack by itself.



This is the one non-mesh pocket. It's about 8" deep. Good for the little stuff.

Here's the side showing the line-locs and compression cords.

And here's the bottom. I tried something different with the way the webbing from the shoulder straps connect with the bottom of the pack. I basically made the webbing from the roll-top enclosure go all the way around the bottom of the back and back up to connect with the shoulder straps. That way, it compresses the bottom of the back as you tighten the shoulder straps. Only problem is that without the frame sheet in it (coming as soon as a trim it), the back tends to buckle against my back if I really crank on the shoulder strap adjustments. The frame sheet should alleviate it, though. Stay tuned…

And for the last pic, the expansion collar extended and open. May be overkill, but I like knowing I can cram stuff in there for short periods of time that might not fit otherwise. And it allows for several rolls to ensure that it's all watertight.

As I measure it should be in the 2700c.i./45 liter range, but it looks bigger than my girlfriend's Flash 50, so I'm not sure how big it really is. I can't figure how the big companies actually get their figures, since they all seem a bit optimistic.
So… any thoughts? Ideas? Criticisms? I'm excited that I made this, but a little nervous about it too. Ya know, first big MYOG project and all.




