Hi Lawson
> Titanium can be formed, extruded, drawn and bent cold all day long with no issues
Ah, we are talking about two very different materials here.
You are talking about CP Ti – commercially pure titanium. Yes, you can push that around a bit, but it is not as strong. They use that material to make those fold-up wood box stoves as it takes the heat.
I was talking about 6Al4V Ti: an aerospace alloy. It can only be worked when hot. Period. I can put a single bend into 6Al4VEL Ti welding wire with a proper bender, but the EL bit means a special heat treatment for electrical use, and that allows a bend. Once heated up (torch or weld) it goes as hard as the rest. Once bent it cannot be straightened as it hardens the same.
> If you don't have the right tools, your going to run into problems.
I have tooling all right: a full workshop, with lathe, mill, CNC lathe, CNC mill. I machine Ti routinely.
Cheers