Just finished my first attempt at a real, functional backpack (as opposed to a useless, fake one). Its roughly 11×6.5×20 + 6" or roll top which comes to about 1500 cubic inches of usable in-pack volume. There is, of course, some extra volume in the pockets. It's ~ 11 oz.
I made it out of 2.2 oz black oxford, 1.1 (?) oz grey silnylon and lycra mesh from Quest. It's taken me a few days to get this all together. I'm too cheap/broke for a pattern or a membership to access articles so I was working off my limited sewing skills, my mom's help, and the excellent collection of free posts buried in the MYOG forums here at BPL.
I also spent quit a bit of time snooping around GG, ULA and other cottage websites, as well as the free G4 and LAB instructions.
Besides measuring and cutting straight (need to invest in a rotary) I'd say the most challenging parts were:
1) not 'catching' parts of the panel beyond the seam allowance and having to rip and start again – suggestions on avoiding this with particularly slippery and difficult to manage fabrics?
2) attaching shoulder straps. I'm pretty sure mine will rip off or create enormous holes when I take this pack on a trip so any tips in this dept. are greatly appreciated.
3) Also had a hard time getting the roll top to work out. Do folks typically sew in a stiff piece of plastic? Looking for ideas here.
Enough rambling, here are the appropriately sloppy pics:






