Thanks for answering my questions Shane but they raised a couple more.
Will your extension collar buckle reach all the way down to the attachment point with minimal gear in the pack? I'm having a hard time visualizing but it seems like the stay will limit how far down the buckle can go. I'm debating how low to put it on mine.
The lycra slipping questions is probably me specific. It seems even packs that have "stickier" material than the lycra slide down in the lumbar area. Not sure if this is a pack fit issue or just inherent for my anatomy. I might have to give it a try though.
Alright, you convinced me on the removable Dyneema X pockets. I currently use MLD ones on my Gorilla. It might be nice to have the mesh pockets sewn in with the ability to add removable ones over them for more volume/rainy conditions. Maybe not but I did like the simplicity of the elastic hipbelt pockets.
Yeah, the ladder lock addition should be easy. As far as the lid, I wasn't thinking weight reduction as much as streamlining. With the stuff sack you have to put the bear can in the sack then thread the buckles through the loops. With the lid you just put the bear can on the pack and buckle over the top. You would need adjustability on both front and back but going back to the ladder lock idea, it would be removable then. Also, your pack volume should be staying pretty constant during a trip since you food is in the canister so you'll only have to adjust the ladderlock side at the start and then forget about it. I'm not sure this is better, just throwing out ideas.
Thanks for the well wishes on the pack. This is my first pack so it's going slower than I'd like. The majority of the time is just figuring out how to construct what I want. It would have been quicker to start with a simplier design but where's the fun in that!
Chris