The name, Doublecross (XX), is for the two points where the poles cross. An older design, with some new twists. It came about from thinking about sagging fabric and its supposed cure, catenary seams; and how both limit space inside a shelter. Why couldn't the same fabric surface be convex, rather than concave, and allow more room inside?

The design is intended to:
> Make use of silnylon's elasticity to create a partial dome shape without seams.
> Use crossing poles in a manner that allows the fabric to add rigidity to the frame.
> Optimize use of stiff carbon poles, by:
– Limiting the bend of the arcs with elbows
– Crossing the poles twice to reinforce each other
> Simplify MYOG construction by allowing the dome canopy to be made from a rectangle.
> Eliminate pole sleeves and/or clips by allowing the poles, 2 at each end, to be slipped under the canopy from outside, and then be joined by reaching under the canopy peaks to connect the poles to the elbows.

The two elbows at the peaks were made from 3/16" Ti rod tent pegs, weigh 1/4 oz each, were warmed to room temp, and bent with a large radius to 120°, an angle determined by experiments with scale models.
If left alone, the poles would cross at a lower point on the canopy, but the crossing points have been raised to improve stability and make the ridge seam more taut. Below are the pole set, and examples of Ti elbows, pole tips, a ferrule and a pole receptor made by taking apart a swivel hook:

The weight penalty for the carbon pole set is 9.5 oz. It is offset by:
> Increased head and shoulder room
> Entry and exit unobstructed by poles
> 'Freestanding' design, with 4 pegs – 2 at front and rear, and 2 at the sides to eliminate sway.

The main canopy fabric piece is a rectangle 3' wide by 10.66' long, plus seam allowances. The peaks are 45" high, the depth is 36" overall, the floor will be 36" wide by 90" long, with 6" walls. The pole tips make a rectangle 40" wide by 102" long. The canopy ends are 4" above the deck, and will extend beyond the floor by 4".
An oval patch will be bonded to the canopy at the pole crossing points. For both ventilation and protection from condensation, the rectangular areas of the canopy below the crossing points will be covered inside by insect netting suspended inside the poles. At the crossing point, the poles will slip through a twill tape reinforced break in the seam between the netting and canopy, with a guy-out loop sewn to the outside.
The insect netting will be large triangular pieces at front and rear, probably with a slight catenary cut when pinned up to the canopy. Net zippers will be YKK #3, and can be inverted T-shaped or L-shaped, with zips at the rear to allow easier access to the rear vestibule for storage.
Although the reinforcement patches were bonded with SilNet, they will still need sewing with light thread along their edges. Also, it was a mistake to bond the lap felled ridge seam, as this reduced the elasticity of the nylon at the ridge, limiting the tautness of the canopy. The seam was removed and redone with Mettler Metrosene polyester thread at low tension, and heavier DMC poly/cotton thread (no longer made)was used to attach to the seam the twill tape loops that hold the elbows in place. The Mettler thread was great for multiple layers of silnylon, but unsuitable for thicker materials.
Because the front and rear canopy openings are simple triangles, there are a number of possibilities for end covers, depending on how much protection is wanted. Although the occupant is protected on all sides by netting, the tent is 'single wall' and will be for three season use; so the emphasis will be as much on ventilation as protection.
On completion, there should be an update, with a link to a video of the pitch and strike.
I'm pleased with how this canopy turned out, both in terms of tautness and rigidity. The toughest decision now will be choice of floor and end cover materials, and obtaining them. No sign of any WPB woven unobtainium yet.
[Edited 4/6/11 to correct to reflect use of twill, not grosgrain, tape]
[Edited 4/20/11 to correct length of main canopy fabric piece to 10.66', or 128"]






