I finally achieved what I was hoping for. I made some comfortable hiking shoes that are functional, feel good and perform well.
I have been trying to make shoes that are wide enough for me so that I don't try and compensate for a lack of width in other ways. Doing that is part of the reason I had a lot of foot pain after hiking the PCT. I also thought I would try minimalist hiking shoes to try to build stronger feet. In the process I found a level of minimalism that actually feels better to me than standard trail running shoes.
The soles have simply one layer of thin leather (that the uppers are outstitched to) and a layer of 8mm Vibram Newflex soling sheet glued to the bottom. Additionally there is 1/8" of "Cloud" soling sheet on the inside as an insole. This is just enough to protect me from rocks without compromising flexibility. The purpose of the insole is to minimize slipping of my foot inside the shoe. Without it there is still a little slippage which is tiring on a long hike. The small amount of cushioning feels pretty good, too.
I added an ugly little thing on the front to hold my gaiters on. Next time I'll make that thing more decorative.
They are leather so have some of the drawbacks of leather. Honestly, leather performs pretty well despite its slow-drying and non-breathable qualities. These are not as bad as I thought they would be.
I'm really happy with these and once they wear out I will take them apart and make a pattern from them so I can make them again. I have used them on day hikes and short overnight backpack trips, on good trails and on bushwhacking adventures. I plan to do a longer backpack in them in the future.
The reason they look bad is they are dirty from being worn a lot and still drying from getting wet yesterday.



