"Our high altitude fuel is of two types. Above 7000 metres/23,000 feet we use imported propane/butane 250 gramme canisters. Below 7000 metres/23,000 feet we refill the canisters with propane gas."
I noticed this at Summitclimb.com, and was wondering if anyone has info or necessary valve for doing this stateside.( I know this is considered unsafe and against the law) I would like to try this out.
You can get a canister refiller on eBay. The one I got refills standard threaded canisters from the inexpensive 100% butane cans that the restaurant industry uses which I get for $1.00 each. I use the butane for temps above 40F. The refiller and the butane work fine.
If you want to refill using propane, I think you're doing something really dangerous. Refilling with 100% butane means I'm putting a lower pressure fuel into the can that once held a propane/isobutane/butane mix. Refilling with 100% propane means that you're refilling with a higher pressure fuel. That sounds like a really bad idea. Just how much pressure can a standard threaded backpacking canister hold? Just how much pressure will you have inside your canister after you fill it with propane?
The 100% butane canisters I'm using for refilling are 8oz (230g) each. The canisters I'm refilling are either 4oz (110g) or 8oz (230g) each. It's relatively easy for me to refill even the smaller size without overfilling because a) the butane isn't super high pressure and b) the difference in size between the tanks isn't overly large. If I fill an 4oz container from an 8oz container and simply leave the tap open, the pressures will equalize fairly quickly and neither container will hold more than 4oz of fuel. Relatively safe.
However, if refilling from a large BBQ type propane tank, the pressure differential is quite large and the difference in size of the tanks is quite large. You could easily overfill your 4 or 8 oz backpacking canister very rapidly, which could result in a canister failure right then and there or later, say when it's in your trunk in the sun as you drive to the trailhead. Can you say KABOOM!?
Believe me, I've tried to think of safe ways to refill with propane because right now I can only create "summer" canisters. Still, my summer canisters cost me $1.00 each vs. $5.00+ for store bought canisters. I only have to use store bought canisters for colder weather. I refill for my friends and family, so I think over time I'll save enough to justify the relatively high cost of the refilling device. I mark each canister after each refill. I plan to refill only ten times before recycling any given canister.
I can also custom fill my canisters. If I know I'm only out for a quick overnighter, I can take a 110g canister and load it with 50g if that's what I calculate I need. Or if I am out for a three day weekend and figure 110g is too small but 230g is too large, I can custom fill to 180g (for example). Kinda nice.
I inspect the canisters before each refill, I refill outdoors away from flame, I mark my canisters and limit the refills to ten each, and I verify the amount of fill using a gram scale. I think I'm taking reasonable precautions. I bought the refiller I think six months ago. So far so good.
HJ