I've been designing a new shell anorak (in my head), and want some feedback before I start buying fabric. This project also tries to do several different, perhaps contradictory things at once, and I want to make sure I'm not totally full of it.
Design parameter #1: Burly winter windshell
-My Gore-tex is not breathable enough for skiing in the cold. My Houdini is great, except when it's very windy and cold. I want a highly breathable shell that will block wind better than the Houdini, and have a slightly different feature set.
Design parameter #2: One shell to rule them all
-My Houdini wets out fast in sustained rain. My Gore-tex does a fine job of keeping the rain out, but under hard work its lack of ability to vent ends up being the weakest link. Case in point; on my GNP traverse 9 days ago I hiked the last 9 miles wearing all my clothes: two cap base layers and a thick pile hoody. When I got to the truck the capilene and pile were pretty dry, but the Gore-tex had lots of moisture on the inside (it was raining the whole time). I'd like a shell that was a bit more weather resistant than the Houdini, but breathes better than the Gore-tex.
Design parameter #3: durable DWR
-after reading R. Nisley's posts about DWR wearing off on long trips, I'd like to begin experimenting with ways to circumvent that issue.
The idea:
A two panel anorak, with Epic fabric on the hood, shoulders, chest, and tops of the sleeves, and something like Pertex Microlight on the under-sleeves and torso. Thicker fabric than the Houdini all-around to block wind better (so being a bit wet would matter less), and the weather resistance of Epic to provide increased protection where it matters most. Like the jacket in my avatar, with Epic in place of the pink and Microlight in place of the blue.
Problems:
-Only place I can find Epic is on Owfinc. Their 2.5-2.9 oz/yard "Alpine micro rip polyester" sounds ideal, yet I've heard that Epic varies widely in quality. Any actual experience with this fabric?
-Where to find Microlight? I'd love to get hold of the same fabric used in my Montane Featherlite pants. The CS folks at Pertex have been very responsive, but haven't yet produced a viable suggestion for sourcing a yard or two. Any other options I ought to consider? Thru-hiker momentum is too light for this application.
-Would the breathability suffer too much with these fabrics?
-How substantive an increase in wind resistance will I find compared to my Houdini?
I realize balancing these last two is a delicate act, and I can't have everything, but am looking for informed comparisons.



